Destiny Hunter Knife Build

Bob Rosland

New Member
After becoming addicted to Destiny, I decided I should take a crack at some of the weapons from the game. I switched to easy mode and started with the Hunter's knife.

It started with drawing blueprints using the image that Bungie graciously provided that shows the knife from every angle you could possibly need. I took those and cut the basic shapes (the handle and blade were made separately) from two halves of 1/4" MDF because that's what I had lying around. Here's the first couple passes of sanding and primer.

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The hole in the blade was cut with a forstner bit to ensure that the hole would be perfect and the edges of the hole were beveled with a 45 degree router bit. I didn't get any before and after pictures, but I tapered the last third of the knife on my belt sander because the entire thing being 1/2" thick would just look silly. I made a custom sanding block to help keep the "sharp" parts of the blade even along both sides of the entire length of the knife.

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This is just a progress shot of the sanding process. Smoothing everything out while keeping the sharp edges is pretty tricky.

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Today, it went back under the knife (Ha.) for the engraved Hunter symbol on both sides. Letting my Shapeoko have it's way with this thing that I've been working on for weeks was pretty terrifying, but both sides engraved perfectly. Very little cleanup is needed because the primer acted as masking layer, which eliminated the MDF fuzz.

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More updates to come later. You can take a look at my Facebook page Bob Rosland Industries and see other things I'm working on if you wish!
 
Here's an in-hand picture of the knife. It's not quite the full 17.047" that's it's supposed to be because I haven't added the sharped tip yet. Also, I gave it a quick and dirty paintjob because I was showing it off at a local convention.

All that's left is to get rid of the current paint, add the tip and a couple engraved details, and bevel the edges and it will be ready for molding.

To show that 17.047" is the size that the knife needs to be, I've also uploaded a comparison shot of the knife being held in-game, courtesy of Bungie.

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Over a year since the game came out and I started this thing and I was finally able to mold it. Considering that it was my first time making and using a two-part mold, the first cast came out pretty good. Not that it's anything new and groundbreaking, but I did manage to (mostly) hide the mold seam in the bevels and the edge of the knife.

I'm not too happy with the raw finish, however. The side that you see in the pictures has a really grainy gloss finish because I sprayed the entire knife and mold with clear coat instead of a normal mold release when I poured the second half. The other side is a nice matte finish.

I'll probably only cast a few of these from this mold to sell so that it's not a complete waste and then make a better mold.

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