Bondo/helmet experts...

Hecubus114

Sr Member
RPF PREMIUM MEMBER
I have a Boba Fett helmet (one of the cheapo ones you could get at Target a few years ago)... its pretty bad looking - UNLESS - I put a rod inside to push out the sides. Its been in there a while and if I take it out, the helmet keeps its shape for a while, but then slowly goes back to its original shape. My question is: If I fill the inside with a layer of bondo, will that make it hold its shape for good? Will bodo even stick to that kind of helmet? Thanks!
 
Over at TDH you will basically be told to get a different bucket, and then a few people will try to give you tips and then more people will counter the tips with reasons for a better helmet.

What you want to do is take a large craft ring and cut it to fit in the back of the helmet and have it end at the ear caps
 
You mean at the base on the back half? A wooden one? The pressure wont bend the wood over time?
 
Yeah around the bottom of the back. but use a metal one. They come in chrome or brass finish

start on one side and hot glue or epoxy it into place, you'll have to bend the ring to fit in just right but it will hold and keep the helmet from warping.
 
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If we're talking a plastic toy helmet, then a $40 heat gun from Home Depot will do wonders. You basically have to gradually heat the helmet slowly until it starts to slightly sag under its own weight. Have the faucet running cold water, then pull the sides apart to desired width, and then cool it rapidly under the faucet. (If you simply push the front and back towards each other, the sides will widen out).

I've done that to the Rubie's Supreme Darth Vader helmet to adjust the right side's neck flare, and to reduce the overall width of the rear opening.

Do not hold the heat gun too close, otherwise the plastic will start to melt and blister.

Heat can sometimes alter the appearance of the plastic. For example, if there is a slight granular texture, that texture might melt. In some cases you may have to refinish the helmet.

Always heat a larger area than the immediate area you're trying to shape, else the helmet may crack.

You can do this incrementally and slowly until you achieve the desired results.

Hint: if you have a range top with fans, turn the fans on to draw any of the plastic vapors away from you.
 
fill it with boiling water.......shape it.......empty it......and then fill it with really cold water.

Het Presto.....shaped helmet
 
I've actually heard of leaving the helmet in your car with the windows rolled up in the summer. Get's in nice and pliable. Have a bucket of cold water handy. Pull the helmet out, shape it, and dip it in the cold water.

The craft ring will do the trick too. You can get them in the sewing section at walmart. They come in several differnt sizes.
 
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