Thanks, Guys. Y'all are so awesome.
Thank you for the kind words.
I did indeed get the $70 HF Drill Press. Pretty freakin' awesome for an entry model:
Before I could start drilling I needed to whip out the trusty bench grinder and grind down the squared off areas under the barrel to allow for the Steyer magazine to sit flush:
My first drill press experience was relatively good (custom Ted barrel set screw), until I went to tap the hole and the steel was so hard I snapped off my tap in the hole and had to drill a larger hole offset from the original and tap it. Ugh. Not pretty but gets the job done. I did indeed need to take off about 1/16" from the new barrel to get everything to line up so the grinder worked a double shift today:
I finally worked up enough courage and tackled the drilling and tapping on the donor frame:
SO glad I got the Drill Press. The odds of my being able to drill on those slim angled surfaces one-handed with any degree of accuracy is exactly zero. So that limits required power tool acquisition and use for this project so far to Bench Grinder, Drill Press and Dremel with a crap ton of bits. Not a serious cash layout thus far relative to the potential reward.
I can't believe that I haven't done a catastrophic screw up (Yet - knock on wood) or made a single mod to the kit (except for snapping the trigger guard. Tomorrow is the test fit and make requisite adjustments required. But I do feel like the opportunities for a build killer event are behind us and that makes me feel SO freakin' relieved!!!
Tomorrow it's test fit, adjust with spacers, refit the parts and zip it up. At that point it should be ready to do a video of a test fire.
That only leaves grinding down the gorgeous amber grips to fit the different grip width and configuration on the donor. I'm dreading that and could use any and all advice from the masters in that area. :/ And of course it will need the requisite painting, bluing, weathering as well as wiring up the LEDs and batteries.
We're getting there, brothers