Bengrim's Darth Vader reveal project

I’ve been doing some simultaneous research on another prop and I’d say, if they do share an originating product, I’d recommend the late 60’s. I can’t find any good breakdown images unfortunately, but I am still looking.
It’s nice to know that people still do great research
80% research
20% build
Not like newbies “ where can I get this from ? that from ? what’s this ? what’s that ?”
I love a good research session
 
I still don't have the money for anything quite yet but I've been trying to get into sculpting a bit so that it may be able to help with my project! So as you see i am trying to gain some skill before I plunge into this big project ;)
 
I still don't have the money for anything quite yet but I've been trying to get into sculpting a bit so that it may be able to help with my project! So as you see i am trying to gain some skill before I plunge into this big project ;)
Good choice, great idea, I’m also going to have a go at sculpting in the new year
 
Hi guys....been a while but getting back engaged in my old hobby (kids are more or less on autopilot now sans my car is now an uber!). The crown part has been as illusive as any other on the mask, especially considering it seems to be a 'simple' part. Anyway, I would agree at first glance that the piece would appear to be some sort of small drain/sink hole cover although I have researched this off and on several times over the years (as I'm sure many of you have) and have yet to find anything remotely close with regard to size, layout, and construction. So, I wouldn't necessarily focus all research attention there.

Anyway, Ben, sorry if this has already been mentioned but I am pretty certain the top disc is not aluminum and is stainless steel. The finish never seems to oxidize and it does not appear to be anodized, so I am basing my supposition on this. Makes the costs go up to be sure vs aluminum due to material and machining, but there you go.

Not sure about material for the bottom disc but it does appear to be aluminum. Also, for the hole tapping on the bottom disc.....you would need to have the machinist make the OD larger, drill/tap the holes, and then have them machine off the edge to the correct OD to get the holes right. Are you having these waterjet or laser cut?

Lastly, I found a set of the correct dynodes for this project and am considering letting them go. If anyone needs a set and is interested, send me a PM.
 
Hi guys....been a while but getting back engaged in my old hobby (kids are more or less on autopilot now sans my car is now an uber!). The crown part has been as illusive as any other on the mask, especially considering it seems to be a 'simple' part. Anyway, I would agree at first glance that the piece would appear to be some sort of small drain/sink hole cover although I have researched this off and on several times over the years (as I'm sure many of you have) and have yet to find anything remotely close with regard to size, layout, and construction. So, I wouldn't necessarily focus all research attention there.

Anyway, Ben, sorry if this has already been mentioned but I am pretty certain the top disc is not aluminum and is stainless steel. The finish never seems to oxidize and it does not appear to be anodized, so I am basing my supposition on this. Makes the costs go up to be sure vs aluminum due to material and machining, but there you go.

Not sure about material for the bottom disc but it does appear to be aluminum. Also, for the hole tapping on the bottom disc.....you would need to have the machinist make the OD larger, drill/tap the holes, and then have them machine off the edge to the correct OD to get the holes right. Are you having these waterjet or laser cut?

Lastly, I found a set of the correct dynodes for this project and am considering letting them go. If anyone needs a set and is interested, send me a PM.
They are laser cut
Pm sent
 
It’s a new year and new horizons

Happy new year to you all

I’ve Been busy with a new hobby/project !
I’ve got a 3D printer and I’ve been busy practicing and learning.
Primarily I got it for printing some props and helmets but the scope of this thing is phenomenal, BUT there’s a hell of a lot of things to learn and I’m going to enjoy every second of it, I’m hopeful that I will be able to draw some things up that I can print and cast, mainly for the hard to find parts for the reveal.

I’ve been trying out some new resin (F32) it’s a little more flexible than the other stuff I have and maybe these LKM pieces might stay in one piece after I’ve cast them
image.jpg
 
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It’s a new year and new horizons

Happy new year to you all

I’ve Been busy with a new hobby/project !
I’ve got a 3D printer and I’ve been busy practicing and learning.
Primarily I got it for printing some props and helmets but the scope of this thing is phenomenal, BUT there’s a hell of a lot of things to learn and I’m going to enjoy every second of it, I’m hopeful that I will be able to draw some things up that I can print and cast, mainly for the hard to find parts for the reveal.

I’ve been trying out some new resin (F32) it’s a little more flexible than the other stuff I have and maybe these LKM pieces might stay in one piece after I’ve cast them
View attachment 971305
I am sorry I am sure this has been asked and answered before but what are the lkm connectors from?
 
Anybody willing to lend me 1 of each size dental expander I can scale from ? as I would like to try and 3D print some for casting
I’ve looked at many many pictures but nothing is better than having them in hand to measure from
 
image.jpg
It’s a new year and new horizons

Happy new year to you all

I’ve Been busy with a new hobby/project !
I’ve got a 3D printer and I’ve been busy practicing and learning.
Primarily I got it for printing some props and helmets but the scope of this thing is phenomenal, BUT there’s a hell of a lot of things to learn and I’m going to enjoy every second of it, I’m hopeful that I will be able to draw some things up that I can print and cast, mainly for the hard to find parts for the reveal.

I’ve been trying out some new resin (F32) it’s a little more flexible than the other stuff I have and maybe these LKM pieces might stay in one piece after I’ve cast them
View attachment 971305
Well !!
That wasn’t flexible enough
Any recommendations on flexible resin anybody ?
image.jpg

I’m using F32 polyurethane
I’ve bent it ever so slightly as if it was going on the collar and it snapped
 
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You don´t need flexible resin.You can also put normal resin in hot water and bend it.That works fine on the collar.Did that on my mask.
The flexible resin I had was also not liquid enough to cast really finde details.
What 3D printer do you have?I´m also looking for one but have no clue whats the best.
 
Looks great.Is this a kit or ready out of the box?

About the expanders: yes...I´m casting some stuff now and will also cast your expanders like promised.
 
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