I've done something similar on my suit to cover the zipper. The circles were done with a soldering iron.
hey bro, look at the picture. Its pdo files for foam predator armor. maybe you can use them as a template?I came up with a possible set of shin guard templates, they are reworked from the thigh templates and thus are the same size (I have skinny legs) so adjust to your liking. I suggest make two of each piece (except for the U-shaped plate and the coffin-shaped piece) and glue them together at the side edges to make a tube. Then stack them in one another and it should work, they may need to be smoothed out. I will test out my idea and see if it works. I'll try and figure out a way to make the bell-bottoms sooner or later
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I noticed in the templates itself.. It didn't include the templates for the back piece the side pieces and the small bottom pieces.. Did you add those yourself.