Ok, here's probably a stupid question;
You're not going to sell them because of recasters, etc, which is fair enough. In that case, if you only want one, why cast it in resin at all?
You've got the pieces made from mdf and the other parts, why not make that the actual gun? Is it the weight? The way it takes paint?
There's a couple of reasons for that. First, MDF in my opinion is great for mastering a pattern, but not good for creating a final product. If I dropped it, it could get ding'd pretty badly. Second, there are some details that I could not include in the master BECAUSE it's MDF. There are some scoring marks, some vents, drilling, and other stuff that if I tried to cut those into the MDF, it would not be clean. I can get much better scribe lines and such out of resin.
Third, who is to say I don't want more than one for myself? I was thinking I might do a semi-rigid foam casting for custuming, maybe keep one in the batmobile, etc. I may also do a couple build ups as gifts, to trusted friends and costumers.
Fourth, in general, I find resin much easier to work with than MDF. It's more forgiving, etc.
Speaking of the batmobile, the entire cost of this project is barely a blip on the radar when considered within the context of my other "on the bench" projects. Spending 50 bucks on rubber and resin is a rounding error in the overall project :lol
All really great questions, and I appreciate the dialog! Keep em comin'!