Aria T'loak Mass Effect WIP (Image heavy!)

Emmabellish

Active Member
So I've been working on this project since September last year....and I'm only just now starting a thread for it. The past 6 months have been 99% pattern drafting and sample sewing, whereas all the cool progress happens in the last 2 weeks when I actually get to cut in to my good fabrics....

Here's a reference for those unfamiliar.


MassEffect3 2013-01-18 20-52-48-41 by emmabellish, on Flickr

This is a mostly sewing project, but I've definitely got to learn some new skills, mainly sculpting, and I got to try my hand at some very basic molding and casting for the hardware in her costume.

I started with her bustier/chest piece...thing. This was the biggest pain ever to draft, since it needed to provide support for my gals, but was lacking everything a typical bra would entail (Something to pull it together at the centre, and a visible strap around the back).

The cups were drafted with a masking tape "pattern" copied from an old bra, then transferred to muslin and adjusted as necessary.




Sample cup







First sample always comes from humble beginnings....







Meanwhile I started working on the hardware for the costume. Aria has a bunch of buckles that don't look exactly like anything I could find online, so I decided this would be an easy project to try my hand at casting & molding.

Obligatory animal helping with crafting photo



Hardware was made by layering pieces of styrene



I also made a functioning clasp





Getting ready for molding





Mold came out ok, except for one piece.




First go at pouring resin. Didn't quite mix it well enough! Oh well.




Mass production

2013-04-18 08.49.55 by emmabellish, on Flickr

Checking how it fits the elastic



Attaching hooks...



Painted up real quick; still need to do some weathering on them.





Back to the real chestpiece; I didn't seem to take many progress shots between the first sample and the finished piece, but rest assured there were about 4 more samples in weird coloured fabrics before I managed to get the fit right. The base fabric here is a carbon fiber upholstery vinyl, the grey bits are a "brushed aluminum" upholstery vinyl, and the white is just a strech PVC I had lying around from an old costume.

I had originally just tried gluing pieces of the white and grey fabrics on top of the carbonfiber, but it looked awful. Instead I decided to cut out piece of the carbon fiber and fill in the empty spaces with the other fabrics. It worked great on the sample I tried, but didn't look as great on the final piece. I may end up redoing this somehow, but right now it will do for the first go.








What the back looks like underneath the lining



Making the real bra cups this time...There are 4 layers of fabric in this: the carbon fiber face, a felt middle layer, a stiff interfacing underlayer, and the lower black lining. I tried making the initial cups with only the stiff interfacing, but it made me look like I had torpedo boobs. The felt sandwiched between the interfacing and the top layer made it look more rounded and even.




Finished cup



Finished chest piece



Weird little panels she has covering her chest.



Test sample of her jacket and collars




For the jacket I discovered while making the sample that I was going to need a walking foot for my sewing machine. I promptly discovered that they don't make walking feet for my particular machine, so after lugging my machine around to 2 different stores and driving clear to the other side of town, a kind lady at the store rented me a machine with walking foot for the next 2 weeks while I finish up this costume.

Contrast top stitching on PVC scares the crap out of me......









Showing all the layers in the collar....There's PVC, a stretch spacer fabric, and spandex with fusible interfacing to keep it from stretching. (using spandex for the lining of the jacket wasn't my ideal choice, but I needed the fabric to match the sleeves on my body suit, so it unfortunately had to be a stretch fabric)



The finished jacket! After getting 95% of the way through sewing this jacket, I realized that I had sewn it in the wrong order and wasn't going to be able to turn it right side out after finishing the arm holes.......So I had to tear it all apart and resew it again.



Annnnd...Progress so far of the costume (minus headpiece)



And if you stuck around through all that, thanks for reading!
 
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Thanks for the comments everyone!

Just a quick update tonight. I've been feeling pretty lousy the past couple of days, but managed to get the pattern sorted for the leg armor, and got one side sewn up.

Super ghetto pattern drafting! One pair of jeans lost it's life for this cosplay. (pro-tip: Cat food tins and/or tuna tins make excellent pattern weights!)



Mock-up in gold vinyl, because I'm cool like that.


Annnnd finished product
 
Huge Mass Effect fan, so I love seeing costumes from it. Nice work, looks like a difficult endeavor. Can't wait to see the finished product.
 
Quick update of some of the work I've gotten done over the past few days. Finished up the boot covers, and made a mold of a couple of pieces I was missing (hardware for the glove, and I wasn't happy with the strength of the clasp I made in the first post, so I remade it)

Started off with these:


Chopped them down


Did some more duck tape pattern drafting



...and cut myself out of it.


I arranged the seam lines the way I wanted (I ended up matching them pretty closely to what was on the original boots) and then cut the duck tape pattern in to the four pieces. That was copied on to tracing paper and adjusted.


I sewed up a test sample to check how it fit, and drew on the style lines to further adjust my pattern



Not shown: An entire day spent adjusting pattern, sewing samples, adjusting the pattern some more, sewing more samples, adjusting the pattern even more, sewing more samples.

Eventually everything worked out, and I ended up with this:



I also made a couple of pieces of hardware I was missing (the little bits on her gloves, and I wasn't happy with the clasp from the first post, so I remade it) I'll paint them up tomorrow, but in the mean time for fun:
 
jawdrop.gif


I want a sewing machine.
I NEED a sewing machine...
 
Not shown: An entire day spent adjusting pattern, sewing samples, adjusting the pattern some more, sewing more samples, adjusting the pattern even more, sewing more samples.

Eventually everything worked out, and I ended up with this:
[url]http://farm9.staticflickr.com/8132/8993961314_4dac3a5f9a_c.jpg[/url]

That was worth it.

You have a really nice combo of fabric textures going on for that futuristic style, it's one of the best outfits in the game too. :popcorn
 
That was worth it.

You have a really nice combo of fabric textures going on for that futuristic style, it's one of the best outfits in the game too. :popcorn

Thank you! Funny that you should mention it, because I drew a lot of inspiration from your n7 armor build when I was choosing my fabrics.
 
Good lord, woman! :O That is looking incredible so far! It's so clean, crisp, and very well made. I can't wait to see this finished! :D
 
So I sewed up her white glove-sleeve things. These are a rush-pair since I'm in a hurry to get the costume done for a convention this weekend. I'm not happy with how much they wrinkle, so I'll be re-making them before I go to SDCC.




I put the basecoat down on my headpiece, and am learning how to use an airbrush....I cast this on...Monday night, I think, and pulled it out of the mold too soon; the tentacles weren't all dry yet, and some of them are a little deformed/have holes in them. Unfortunately I didn't have enough time to do another pull. But that's fine; this will do for the weekend, and I'll make a new one later. Besides, I need all the practice I can get with painting right now..... I'm not going to be doing an extravagant paint job, just some highlights and shadows since I'm short on time, and don't know what I'm doing.

(Original sculpt thread can be seen here: http://www.therpf.com/f62/mass-effect-asari-head-sculpt-test-pull-p-2-a-170650/ )




Pulling the masking-tape stencil off of the jacket and exposing the logo was, I think, the most satisfying part of the costume so far (silly, I know)
 
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That looks cool! Still I think some of you that sew that well are probably witches... :lol I get mechanical stuff, but don't know how to sew.
 
Still I think some of you that sew that well are probably witches... :lol.

Ha! I'll take it.

But in all honesty, I started cosplaying when I was 16 (10 years ago....eesh) and studied fashion design in college, so yeah, I'm decent at sewing. But I'm useless with armor, foam builds, power tools, props, and anything else cool. :(
But that's the awesome thing about this hobby; a decade in to it and I've barely scratched the surface with all the things you can do to make costumes look awesome!
 
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