Mike Rush
Well-Known Member
At the end of Aliens, Ripley pulls on this handle to open the outer cargo door and blow the queen into space.
The prop was sold at auction a few years ago, which provided us with this single photograph.
Granted it's not the most well-known of props or even particularly recogniseable, but I couldn't ignore a challenge like that.
A thread was started on the Aliens Legacy board and before long the red part had been identified by fellow member nick-a-tron as a piece of a portable television. Another member pvb found one for sale, and I went and bought it. It was very cheap.
Now I could use that black part to scale from. I drew up Illustrator plans and used them to cut foamex pieces which were glued together. The actual 'third dimension' of the prop is a mystery but I took some educated guesses.
This whole thing could probably have been laser-cut out in about five minutes, but I had no access to that technology. So, scalpel and superglue it had to be.
There are some bits which look as if they would have been screw inserts in their previous life. I was going to drill holes and scribe in little rings, but I was fairly sure that wouldn't look good. Instead I drilled larger holes and inserted short lengths of tube. I even chamfered the edges slightly to ensure that they would leave a nice visible line on the surface when painted over.
It was coming together. Nobody had been able to identify the 'casing' or the large handle, but I forged ahead anyway.
I extended the back into a box, with separate (for now) backplate. The four little squares at the corners provide registration - in fact the back 'clips' on.
The outer case was mostly complete!
I moved on to the handle/hinge block (at least that's what I call it). Since there is always free Foamex lying around at work that's what I used. Here I am sandwiching 5mm pieces together. My outline is stuck to the top. The green you can see is whatever was printed on the foamex beforehand. Yes, I recycle.
A few minutes on a disc sander and the basic shape was done.
I then drilled holes for the hinge pin and for the two bolts. By choosing the drill size carefully, Foamex is just soft enough that the bolts self-tapped.
So here is the hinge-block assembly dry-fitted behind the fascia.
More tomorrow.
The prop was sold at auction a few years ago, which provided us with this single photograph.
Granted it's not the most well-known of props or even particularly recogniseable, but I couldn't ignore a challenge like that.
A thread was started on the Aliens Legacy board and before long the red part had been identified by fellow member nick-a-tron as a piece of a portable television. Another member pvb found one for sale, and I went and bought it. It was very cheap.
Now I could use that black part to scale from. I drew up Illustrator plans and used them to cut foamex pieces which were glued together. The actual 'third dimension' of the prop is a mystery but I took some educated guesses.
This whole thing could probably have been laser-cut out in about five minutes, but I had no access to that technology. So, scalpel and superglue it had to be.
There are some bits which look as if they would have been screw inserts in their previous life. I was going to drill holes and scribe in little rings, but I was fairly sure that wouldn't look good. Instead I drilled larger holes and inserted short lengths of tube. I even chamfered the edges slightly to ensure that they would leave a nice visible line on the surface when painted over.
It was coming together. Nobody had been able to identify the 'casing' or the large handle, but I forged ahead anyway.
I extended the back into a box, with separate (for now) backplate. The four little squares at the corners provide registration - in fact the back 'clips' on.
The outer case was mostly complete!
I moved on to the handle/hinge block (at least that's what I call it). Since there is always free Foamex lying around at work that's what I used. Here I am sandwiching 5mm pieces together. My outline is stuck to the top. The green you can see is whatever was printed on the foamex beforehand. Yes, I recycle.
A few minutes on a disc sander and the basic shape was done.
I then drilled holes for the hinge pin and for the two bolts. By choosing the drill size carefully, Foamex is just soft enough that the bolts self-tapped.
So here is the hinge-block assembly dry-fitted behind the fascia.
More tomorrow.