EDIT- 9-21
Added new pics of a finished one today:
MORE PICS HERE:
http://www.theRPF.com/index.php?s=&showtop...dpost&p=1323897
a sample:
EDIT 9-5-06
Junkyard thread is now up. http://www.therpf.com/index.php?showtopic=116375
EDIT 9-2-06
CASTING PICS UP IN THE FOLLOWING POST:
http://www.theRPF.com/index.php?s=&showtop...dpost&p=1311872
Hey all,
This is a project a long time in the making.
Years ago I did several orders from Fiji for totokias. The results (as anyone who's made an order might know.) were a very mixed bag. Eventually, after numerous tries, we managed to get a few that were close to the ones used in Star Wars.
I've since sent the one I kept for myself, which was among the closest I'd seen, to Rob (PHarchivist). He's been working to tweak the details that were lacking in that one, better mimicking the "feel" of the particular club used for SW.
The goal was to improve it to a point where it would be the most accurate out there, without doing too much to the integrity of the piece.
Of primary concern were:
the shape of the butt-end of the handle - originally, mine tapered where it needed build up and flare. This added some "beef" to the shaft as well.
the markings on the handle - customized on mine before the work, they now match the teardrop markings of the originals.
the angle of the elbow - originally, mine was too sharp an angle.
adding an element of "back bow" to the club - not present on mine prior to the work
extending the length by several inches - I believe the overall length is now close to 35 inches when assembled. Any longer and it would've been out of scale with the pineapple, but we feel it's close to accurate.
I believe Rob has done an exceptional job of improving each of those.
I'll let him chime in more about his methods, but for starters, below are some pics of the finished product (and the steps it took to get there).
The goal is to have this molded and cast (and it's being shipped to the caster this week). It will be done in two parts (the head and shaft), allowing for a pressure casting of the pineapple end wich should ensure all the details come out cleanly and bubble-free.
Please feel free to post any thoughts. I'm super-proud of what Rob has done with this piece.
Tom
Here are some shots of the progression:
And here's a close up of the improvement on the markings. Rob did each one by hand. There were over 1000 IIRC.
Added new pics of a finished one today:
MORE PICS HERE:
http://www.theRPF.com/index.php?s=&showtop...dpost&p=1323897
a sample:
EDIT 9-5-06
Junkyard thread is now up. http://www.therpf.com/index.php?showtopic=116375
EDIT 9-2-06
CASTING PICS UP IN THE FOLLOWING POST:
http://www.theRPF.com/index.php?s=&showtop...dpost&p=1311872
Hey all,
This is a project a long time in the making.
Years ago I did several orders from Fiji for totokias. The results (as anyone who's made an order might know.) were a very mixed bag. Eventually, after numerous tries, we managed to get a few that were close to the ones used in Star Wars.
I've since sent the one I kept for myself, which was among the closest I'd seen, to Rob (PHarchivist). He's been working to tweak the details that were lacking in that one, better mimicking the "feel" of the particular club used for SW.
The goal was to improve it to a point where it would be the most accurate out there, without doing too much to the integrity of the piece.
Of primary concern were:
the shape of the butt-end of the handle - originally, mine tapered where it needed build up and flare. This added some "beef" to the shaft as well.
the markings on the handle - customized on mine before the work, they now match the teardrop markings of the originals.
the angle of the elbow - originally, mine was too sharp an angle.
adding an element of "back bow" to the club - not present on mine prior to the work
extending the length by several inches - I believe the overall length is now close to 35 inches when assembled. Any longer and it would've been out of scale with the pineapple, but we feel it's close to accurate.
I believe Rob has done an exceptional job of improving each of those.
I'll let him chime in more about his methods, but for starters, below are some pics of the finished product (and the steps it took to get there).
The goal is to have this molded and cast (and it's being shipped to the caster this week). It will be done in two parts (the head and shaft), allowing for a pressure casting of the pineapple end wich should ensure all the details come out cleanly and bubble-free.
Please feel free to post any thoughts. I'm super-proud of what Rob has done with this piece.
Tom
Here are some shots of the progression:
And here's a close up of the improvement on the markings. Rob did each one by hand. There were over 1000 IIRC.