strengthof10men
Active Member
Hi all,
I have previously made two pep helmets and I felt like I needed a change of pace. also since it was getting cold out side , I didn't like the idea of working outside at the top of the garden in the cold and dark.
I was looking for something small and had since I have been looking through the posts on this site I have noticed that a lot of people make moulds of there projects, I decided that this was a skill I should learn for the future, but as it was expensive i should start small. so I went with the 89 Batman buckle, as this was somthing that I always wanted but they dont sell them in shops, I guess I'll just have to make my own.
I knew I would have to carve it out of something but I wasnt sure what. I figured that a belt buckle is kind of like jewellery so I started there. , I bought some jewellers wax from the jewellery quarter in Birmingham UK and some carving tools from Amazon. I bought Green 'file-a-wax' and I didnt realise how hard it would be. It was like scrapping hard plastic with a blunt knife. I have since learnt that is because there are different types. and i had picked the hardest (just lucky I guess)
View attachment 79907
back
View attachment 79908
front
View attachment 79908
front, sanded down and made a little better.
to save you all trouble in the future I have listed the properties of the different waxes below so you wont have to have the same trouble I had. They can be sawed, filed or carved. Will stand rough handling and will not soften in your hands. Available in 3 degrees of hardness and in a variety of shapes.
I then made a box from cardbored and filled the base with plasticine put the buckle in and sealed plasticine around it. I put in two straws so I would have a channel to pour the resin in and one for the air to come out of. I also poked a pencil into the plastice so that I would mould dimples into the silicone that would act as locators for the other side of the mould. I then mixed up the silicone what I bought of amazon and poured it ontop of the mould. I have now learned my lesson to wear a mask, I didnt while i was doing this and it stank horribly and it could not have been healthy fot me to do that. still it was a lesson I had to learn.
View attachment 79910
View attachment 79911
View attachment 79912
View attachment 79913
I wasnt sure how long silicone took to cure so I just left it for 5 days and then opened the mould. I pulled of the plasticine, flipped the mould over and poured silicone on the other side of the buckle. for the second side i just left it over night. now I know what it feels like when it cures. I didnt realise it would be a bit spongey.
View attachment 79914
View attachment 79915
I have previously made two pep helmets and I felt like I needed a change of pace. also since it was getting cold out side , I didn't like the idea of working outside at the top of the garden in the cold and dark.
I was looking for something small and had since I have been looking through the posts on this site I have noticed that a lot of people make moulds of there projects, I decided that this was a skill I should learn for the future, but as it was expensive i should start small. so I went with the 89 Batman buckle, as this was somthing that I always wanted but they dont sell them in shops, I guess I'll just have to make my own.
I knew I would have to carve it out of something but I wasnt sure what. I figured that a belt buckle is kind of like jewellery so I started there. , I bought some jewellers wax from the jewellery quarter in Birmingham UK and some carving tools from Amazon. I bought Green 'file-a-wax' and I didnt realise how hard it would be. It was like scrapping hard plastic with a blunt knife. I have since learnt that is because there are different types. and i had picked the hardest (just lucky I guess)
View attachment 79907
back
View attachment 79908
front
View attachment 79908
front, sanded down and made a little better.
to save you all trouble in the future I have listed the properties of the different waxes below so you wont have to have the same trouble I had. They can be sawed, filed or carved. Will stand rough handling and will not soften in your hands. Available in 3 degrees of hardness and in a variety of shapes.
Green
Cannot be flexed
melting point 240° F / 116° C
Purple
Some flexibility
melting point 240° F / 116° C
Blue
Will bend 90 degrees on 1/8" thickness
melting point 240° F / 116° C
I then made a box from cardbored and filled the base with plasticine put the buckle in and sealed plasticine around it. I put in two straws so I would have a channel to pour the resin in and one for the air to come out of. I also poked a pencil into the plastice so that I would mould dimples into the silicone that would act as locators for the other side of the mould. I then mixed up the silicone what I bought of amazon and poured it ontop of the mould. I have now learned my lesson to wear a mask, I didnt while i was doing this and it stank horribly and it could not have been healthy fot me to do that. still it was a lesson I had to learn.
View attachment 79910
View attachment 79911
View attachment 79912
View attachment 79913
I wasnt sure how long silicone took to cure so I just left it for 5 days and then opened the mould. I pulled of the plasticine, flipped the mould over and poured silicone on the other side of the buckle. for the second side i just left it over night. now I know what it feels like when it cures. I didnt realise it would be a bit spongey.
View attachment 79914
View attachment 79915
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