300 Spardo Progress...almost done!

kimncris

Sr Member
well my Spardo is getting closer to looking like it will be wearable, so I decided to post some progress pics in case someone else wanted to have a go at making their own...

first I drew out some patterns based on the Stelios model

frontspardppattern.jpg


backspardopattern.jpg


I got some leather at Tandy and then started with the back because it seems easier

backparts.jpg




after I got the back of my spardo done - it seems like it might need a slight tuck in the back around my lumbar area- I just have to see how it fits once I assemble the whole thing...

backcomplete.jpg


backinside.jpg


right now it is a little too porno style to post pics on anyone wearing it, but it seems OK.


next I worked on the hard part of the Spardo...

rough the shape from floral foam
roughfoam.jpg


smooth it out
smoothfoam.jpg


bondo and sand sand sand
smoothbondo.jpg


1st try!
1stpull.jpg



side view
cupside.jpg



check the size
checkpatternsize.jpg



then I checked my pattern (in vinyl)
patterntest.jpg


I'm now guessing that the cup is probably glued into the screen used ones? That must be how they get that tight stretch in front?



anyway now that the front part is done in genuine leather - it lays flat much more like the real one. I have to glue in the cup piece now and then do the inside lining before I can add the cross straps. It's getting closer!

here are the parts before assembly

frontparts.jpg


and after

frontnocup.jpg


after fitting I decided to sew a little more curve into the cup part after test fitting - now it stretches better around the cup with fewer funky wrinkles

newprofilecut.jpg


then I barged in the plastic piece

codglued.jpg


and finally did a test of the straps before I cut out the inside panels and dye everything

straptest.jpg


also you will notice I had to rip out the edge stitch that I put in when I did the leather part. Learn from my mistake!

next after I glued the cup I reglued the edges to the new fold line

glueedge.jpg


cut out some lining pieces, sewed in some velcro (and some on the ends of the back piece too)
sewvelcro.jpg


and glued in the lining for both halves and the straps (I did this a little at a time to avoid wrinkles if possible)

gluelining.jpg


here is a pic of the done inside lining

donespardolining.jpg


it was late and we were tired, but here is one crappy pic of the done spardo after dying the straps. In the morning I put snaps in the back, but have not had a chance to take pics since then.

donespardo.jpg


3518427605_913fd409c1.jpg



I put the finishing touches on my spardo this weekend, adding a little bit of antiquing gel to darken it up a bit.

antiquedspardo.jpg


ok so it is not perfect, but not so bad for home made...

-cris
 
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Re: 300 Spardo Progress...

It looks like all the hard stuff is in the cup.






:confused What?
 
Re: 300 Spardo Progress...

yeah - the hard stuff! :love

I think I will have to sew a little bit more curve into the front seam right at the bottom to eliminate a little fold that I am getting, but all in all it is going well. Once it is assembled I will age the front leather a bit I think.

Does anyone have experience with that? Light sandpaper? Something else?
 
Re: 300 Spardo Progress...

a little more progress posted... with any luck I might be able to wear this thing today or tomorrow!
 
Re: 300 Spardo Progress...

where did u get the design from. I don't remeber the "spardo" having those criss cross straps?
 
Re: 300 Spardo Progress...

where did u get the design from. I don't remeber the "spardo" having those criss cross straps?

there were a few styles. If you look you can easily see some of the non-leo guys wearing this one. Since I do not have any delusions of being leonidas, I'm fine wearing this style.
 
Re: 300 Spardo Progress...

LOL
When I saw this thread, I wondered "Who is Spardo? I don't remember him..."!
 
finally done!

I put the finishing touches on my spardo this weekend, adding a little bit of antiquing gel to darken it up a bit.

antiquedspardo.jpg
 
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