1/6 1932 Ford Model A Roadster

Laser Brain

Sr Member
Hi guys,

I thought I'd share my latest model makiing degree project. This the final 8 week project of my second year. I am making a 1:6 scale concept proposal model for a custom 1932 Ford Model A Roadster. I am going to restyle the original lines slightly, design the wheels and the interior.

Here is where the body styling stands. I am using a medium/hard density polyurethane tooling board to make the vac-forming moulds. It is just soft enough to use surforms to shape it. The masters will be vac-formed in 3mm ABS.

body.jpg


Here are the wheels. I got them back from being chrome plated this morning. The candy orange spacer behind the spokes is the same colour as the final model.

The masters were laser cut in 5mm acrylic and then shaped by hand and finally cast in resin. The tyre tread was laser steched in acrylic, moulded and then cast in 1mm strips that were heat gunned around the outside of the tyre. The break discs are cast in a 50/50 resin and aluminium powder mix and then polished.

wheels.jpg


Here are the wheels test fitted to the chassis. This is made from 6mm ABS, pinned with steel rod. The front axel is Chemiwood (Hard tooling board) Only the very front tip of the chassis and the area under the rear axel are visible in the final model and will be finished accordingly.

chassis.jpg


Here she is on my desk at uni, with a couple of other ongoing projects. ;-)

desk.jpg



Cheers
Neil
 
Last edited:
Thanks guys. :) I've still got a long way to go as you can see. I'll feel a lot happier when I've got hollow cavforms to play with. I'll be vacforming the fenders on Monday.

I'm studying in Hertfordshire, just north of London.

Here are some WIP pics of the wheels.

1. Laser cut in 5mm acrylic - the spokes and 'spacer'

lasercut.jpg


2. Laser etched tyre tread.

tread-etch.jpg


3. Tread mould and resin casting.

tread-mould.jpg


4. Completed castings for wheels

wheel-parts.jpg


5. Wheels 2-packed, ready for chrome plating

2pack.jpg


6. Completed centre spacer and brake disc.

wheel-detail.jpg


7. Another shot of the final wheel

final-wheel.jpg


Neil
 
Cooool.

Where do you get the wheels chromed, and how much?

What kind of aluminium powder do you use?
 
I had the wheel chromed at the same place Jez chromes the C3PO masks - VMC. They have a minimum set up cost of £100.

The aluminium powder (Aluminium metal filler -250 mesh to dust) is from Tiranti's (www.tiranti.co.uk/) It is about £10 per kilo. I used it with a fastcast, but I think you get much better (shinier) results using it with a polyester resin.

CFS do a good one too. www.cfsnet.co.uk/acatalog/CFS_Catalogue__Metal_Powders_44.html

Hope this helps.


<div class='quotetop'>QUOTE(terryr @ Feb 25 2007, 06:14 PM) [snapback]1426343[/snapback]</div>
Cooool.

Where do you get the wheels chromed, and how much?

What kind of aluminium powder do you use?
[/b]
 
Neil, did you happen to know a Ben Lewins? I think he is, or was, doing the same course as you.

Amazing work, I am really speechless.
 
Thanks guys.

Frinky, I he graduated last year. Did he make a proton pack and an R2?

Yeah, the PD. What a great kit. Great fun to paint too.

Did some more work on the body shell:

body2.jpg


Cheers
Neil
 
<div class='quotetop'>QUOTE(Vos @ Feb 26 2007, 11:50 PM) [snapback]1427269[/snapback]</div>
Frinky, I he graduated last year. Did he make a proton pack and an R2?[/b]


Wow, this is getting wierd. He didn't build those things, but I have a friend who goes there on a computer course who saw the PP (I've built a few of my own) and told me about it. I really wish I'd gone on to do that course, it looks absolutely amazing, a million miles away from what were were able to do for A level "art" at school. I ended up doing full-on film-making, but my heart lies with what you're doing.


Anyway, I'll stop derailing. Great work.
 
Thanks. Follow your heart Frinky. It's never too late. I'll be 35 when I graduate. :)

A small update as I wait for my vac-forms to be returned:

I sculpted a Recaro today from the polyurethane foam. It's in 5 pieces for easy moulding and casting...

recaro.jpg


...and the dash board (now cast in resin with a kit part for the dials)

dash.jpg


Cheers
Neil

<div class='quotetop'>QUOTE(Frinky @ Feb 27 2007, 12:04 AM) [snapback]1427277[/snapback]</div>
<div class='quotetop'>QUOTE(Vos @ Feb 26 2007, 11:50 PM) [snapback]1427269[/snapback]
Frinky, I he graduated last year. Did he make a proton pack and an R2?[/b]


Wow, this is getting wierd. He didn't build those things, but I have a friend who goes there on a computer course who saw the PP (I've built a few of my own) and told me about it. I really wish I'd gone on to do that course, it looks absolutely amazing, a million miles away from what were were able to do for A level "art" at school. I ended up doing full-on film-making, but my heart lies with what you're doing.


Anyway, I'll stop derailing. Great work.
[/b][/quote]
 
Wow.. I've been secretly living out my dream through you, Vos. ;)

The robot you did was simply awesome and this is really turning out great as well. I love to see what goes into making the different parts. The completed tires and rims are a work of art by them selves.

Keep up the great work. Can't wait to see this completed.

-B89. :D
 
:$ Cheers B89.

Small update:

I spent most of the day moulding and casting the seats, but I found time to work on the main body shell too - putting the rads on the rear, fitting the doors and drawing my reference points for the cut lines when I do the vacforming:

body3.jpg


I'm a bit :angry at the moment because I should have had by vacformed fenders back on Tuesday. I need these to test fit the body shell and make any adjustments. The guy who was doing it has been ill, so he's not to blame, but I'm dropping behind schedule slightly.

Neil
 
Pretty much completed the seats today. I am considering adding piping to match the colour of the car, but I'm not sure yet. The door trim will match the light grey of the seats and the carpeting will match the dark grey.

The seat belt clips are from a gimmicky car seat mobile phone holder :)

final_recaros.jpg


Neil
 
<div class='quotetop'>QUOTE(Vos @ Mar 2 2007, 10:03 AM) [snapback]1430088[/snapback]</div>
The seat belt clips are from a gimmicky car seat mobile phone holder :)

Neil
[/b]

Hah... I have that cell phone holder on my desk right now. Too funny, but hey it works. At least I know what scale the model is in. NICE. :D
 
Hey Motive-Alloy,
The mobile phone holders are around 1/8th scale. But the belt clips still kinda work at 1/6. :)

Cheers LZeitgeist. The good part for me is just beginning. I have one of my vacforms back (in 2 pieces) so I can start to actually work on the final bodywork. I do enjoy making the patterns, but the fun bit is building the 'kit' as it were.

Here are the fenders. I have started to trim them to the correct shape.

body4.jpg


Neil
 
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