I'm actually researching this at the moment because I met the guy making the rubber front casts at Fan Days and one is here at my shop. I'm going to make templates for doing the panels using it. With these two parts and the good side pieces, greeblies and stickers being done, I think a lot of people will get a nice carbonite now without all the hassle.
I need a set of those pieces ,I would love to build one of my own ........... Breath taking.................................................................................
I've no idea. I got mine cut whilst working on the last Harry Potter...for the cost of the MDF.....around £40.
You'll be able to fit all the 12mm parts on one 8x4 sheet and the 6mm front frame on another.