Warehouse 13 - The Tesla Gun

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Very, very nice!

Are the endcaps to your cylinder aluminum? Between those and the brass (opposed to copper) tubes, it gives the gun a distinctively different look. Dare I say, less Steampunk and more Sci-Fi.

I'd been toying around with putting some sort of electronics/lights in mine when I finally get around to it, but I didn't want to have to forfeit having a real glass vacuum tube in front. Your build is now cause for me to reconsider. ;)

I know full well that this is not exactly the easiest prop to reproduce properly without a lathe and a mill -- two critical tools needed for this build in my opinion. Very well done! :cool
 
Here is a couple of quick progress pics taken with my phone so excuse the quality as I tried to keep the size down. Was just test fitting parts and checking the best radio tubes I had for suitability.

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I am going to try cutting and/or drilling a bunch of spare tubes I have to see how badly they oxidise inside. I may be able to cut the entire bottom off them and remove the insides then clean the tubes and put the guts back in. If I can do that reasonably successfully I can try inserting some LEDs inside.
 
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I took the gun to Dallas Fan Days this past weekend and it was really well received! Eddie McClintock was there and he signed my tesla! He also said it was really close to the ones in the show.
To answer a question asked earlier, the end of the tube it a copper plumbing piece cut down to size.
 
Here is a couple of quick progress pics taken with my phone so excuse the quality as I tried to keep the size down. Was just test fitting parts and checking the best radio tubes I had for suitability.
Excellent work! Another fine metal hero build joins the mix!

I am going to try cutting and/or drilling a bunch of spare tubes I have to see how badly they oxidise inside. I may be able to cut the entire bottom off them and remove the insides then clean the tubes and put the guts back in. If I can do that reasonably successfully I can try inserting some LEDs inside.
I'd been toying around with that exact same idea for well over a year now, but opted not to. That is, until 'iamthenight' had to go ahead and impress me with her little LED 'light-show'. I am now reasonably considering breaking the glass and gutting one of my rare main tubes:

Tesla%20Gun%20-%20Screen%20Accurate%20Main%20Vacuum%20Tube.jpg


This is the most SCREEN-ACCURATE tube (with the exception of blowing the seal ;)) you will ever find to match the Season 1 Tesla Gun, and has been nearly impossible to locate. That said, my reluctancy to 'gut' one should be easily understood.

Here are shots of the Season 1 Hero Tesla Gun for reference:
Tesla%20Gun%20-%20Season%201%20Hero%20001-A.jpg


Tesla%20Gun%20-%20Season%201%20Hero%20001-B.jpg


Tesla%20Gun%20-%20Season%201%20Hero%20001-C.jpg
 
I think you might have picked the same tube as I did though maybe by another manufacturer. Mine is a TESLA brand. I wanted mine to look like it did in the pilot and I think aside from the white in their tube, I got the tubes pretty close. I'll have to see if I can get a couple more in case I break them. I only have one main tube so like you am really unsure about cutting into it.

I am now reasonably considering breaking the glass and gutting one of my rare main tubes:

Tesla%20Gun%20-%20Screen%20Accurate%20Main%20Vacuum%20Tube.jpg


This is the most SCREEN-ACCURATE tube (with the exception of blowing the seal ;)) you will ever find to match the Season 1 Tesla Gun, and has been nearly impossible to locate. That said, my reluctancy to 'gut' one should be easily understood.
 
Excellent work! Another fine metal hero build joins the mix!


I'd been toying around with that exact same idea for well over a year now, but opted not to. That is, until 'iamthenight' had to go ahead and impress me with her little LED 'light-show'. I am now reasonably considering breaking the glass and gutting one of my rare main tubes:

Tesla%20Gun%20-%20Screen%20Accurate%20Main%20Vacuum%20Tube.jpg


This is the most SCREEN-ACCURATE tube (with the exception of blowing the seal ;)) you will ever find to match the Season 1 Tesla Gun, and has been nearly impossible to locate. That said, my reluctancy to 'gut' one should be easily understood.

Here are shots of the Season 1 Hero Tesla Gun for reference:
Tesla%20Gun%20-%20Season%201%20Hero%20001-A.jpg


Tesla%20Gun%20-%20Season%201%20Hero%20001-B.jpg


Tesla%20Gun%20-%20Season%201%20Hero%20001-C.jpg

Rather than drilling a vacuum tube, I used an acrylic tube from a kids toy and just broke the glass on two broken radio tubes I already had. (My dad makes reproduction WWII radios, so he had an entire bag of radio tubes.)

I glued the guts of the two together, and then fed the LEDS through that. The circuit board is inside where the ammeters and stuff are.

If you drill that glass, it will shatter. Try and find an already broken tube, and spare your working one!! Best of luck ^_^
 
I have a couple more of the tubes now so I will have spares. It is worth trying to cut one to see what happens. I have a whole box of various sized tubes so when my diamond cutting discs and diamond burrs turn up I will have a go on one or two that are of no use to me.

I certainly wouldn't try to drill or cut these things with anything except diamond tools. A HSS drill bit would shatter it for sure. I think if I go slowly I have a bit of a chance.
 
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@perter and ripstick.......

very close on the tube. Unfortunately, not a winner but probably one of the close ones. Here's the deal. As I mentioned before, there were a few different tubes used on the various guns on set. They were not all the same. Also, each gun was made differently. One was all metal with plastic grips, another all plastic with only a couple metal detail parts. Even the copper rods were plastic. And even though you may not see it, there were different tubes used. The white is just from the gun being dropped, lol, and the tube cracking open. Within minutes the tube went white. If you crack your tube open, it will turn white. If the crack is extremely small and fine, it may take a while but it will go white. White was not intentional for the show. Eventually the tubes were replaced by acrylic with cast plastic caps.

If you want to cut your tube open, there is really only one real trick and it takes practice. If you have a lathe, even better. First, wrap the tube with blue painters tape where the chuck's jaws will grab. place the tube in the chuck but only tighten extremely lightly. too tight and it will crack in all directions during the next couple steps. Set the lathe to turn very slow..... maybe 300 rpm. Take a new diamond jewelers file (knife one)' and GENTLY make a scratch on the surface around the tube. Only go around once or twice at the most. The trick is to make sure the scratch is straight and in line as you come back around. You don't want a screw effect. I mounted my file securely to the tool post so it would stay true. After making that light scratch, clear the file out of the way. Now, keep the lathe on at 300 rpms. Take a tiny handheld torch (i personally use an alcohol torch) and apply the flame against the scratch long enough to hear a slight crack sound. Immediately remove the flame and let the glass cool down. At this point, you have two things that can happen. First, the scratch cracks all the way through and you now have a crisp cut and two halves. Second, you have a crack but the two halves are still pretty solid and you will lose vacuum and the glass will eventually turn white. If you want two halves, lightly tap on the glass around the edge and it will give. This is one of the best ways to cut glass and keep a clean sharp edge.

OK, so i said two things could happen. There's actually a third thing. You screw it up and the glass cracks into several pieces. Lol This could happen cause the chuck was too tight, you applied too much heat for too long, or "murphy" said @&ck you, not on my watch. Lol

Best idea..... try it out on several tubes until you practiced enough to get it right. When I made the studio guns and QMx guns, i had several hundred of all these tubes... from the pilot to current season.... to play with. Believe me.... when I say I can cut these darn things in my sleep. Lol

OK... So I get asked a lot..... "why change tubes to the current version?" Simple.... I liked the rectifier on the new ones better. I even change the end cap to make it so the electronics merged into the cap. It looked cleaner.

Next question I get a lot..... "Whats the correct tubes from the pilot and the manufacturer and number identifiers?" Trade secret. Lol Where's the fun in that? Plus, believe it or not.... my NDA actually covers giving out simple details like that. Lol Now, with that said, I may remove the markings and offer up the tubes to the rpf members if they intend to make Teslas. If you guys remember way back... I modified the artwork slightly for the gauges and posted the revision for everyone to download and use.

Hope the info helps you guys out.

Cheers,
Kenney
 
Hey Kenney good to see you here again. I decided that I was never likely to get the exact main tube, and also since there seemed to be some variation in those tubes seen online, that I would go for something close that looked really good. I am pretty happy with the PL504 tube that I've chosen and I have five of them so I can affored to make a mistake or two in attempting to cut them. Some varitaion among the fanmade Teslas is good I think.
 
Hey Kenney good to see you here again. I decided that I was never likely to get the exact main tube, and also since there seemed to be some variation in those tubes seen online, that I would go for something close that looked really good. I am pretty happy with the PL504 tube that I've chosen and I have five of them so I can affored to make a mistake or two in attempting to cut them. Some varitaion among the fanmade Teslas is good I think.

Why not use an acrylic tube and manufacture a cap for it? I used a kids toy from hobby lobby for the tube and cut down a plumbing cap to fit. The toy actually came with the flashing LED board, so it worked out great!

That way you save your vacuum tube, and if you mess up, you can always get another one of the toys. It may not be "authentic", however it's much easier to gut a few broken tubes and stick the parts inside than it would be to try and feed LEDs into a hole.

My dad builds WWII german radio replicas, so we had a bunch of spare broken tubes lying around. (Which was funny, because I figured those were going to be the most difficult part of the project to get, and he walked in with a giant bag of them! :p ) I took two of them, broke the glass, and glued the guts together. Then I fed the LEDS through the pieces. You have to be careful that it doesn't short out. Heat shrink tubing is a good way to keep that from happening, although it does make it difficult to maneuver the wires.

I'd be happy to help you if you have any really detail oriented questions on the LED part. :)
 
dont know if any of you have seen this, im not sure how SA it is but for the price it cant be that bad
http://http://www.ebay.com/itm/Warehouse-13-Tesla-Gun-Prop-Model-Kit-/140882189646?pt=Model_Kit_US&hash=item20cd3b9d4e[/IMG]
 
That kit has been reviewed on here ages ago and it is pretty bad but I guess it just depends on what you think looks OK. Might do for a kid to play with. (link still didn't work btw)
 
Why not use an acrylic tube and manufacture a cap for it? I used a kids toy from hobby lobby for the tube and cut down a plumbing cap to fit. The toy actually came with the flashing LED board, so it worked out great!

We don't have Hobby Lobby here and I haven't seen any toy tubes that I think look good enough. I could go to a specialist plastics place and buy some acrylic tube but I really like the look of a proper glass vacuum tube. Besides this isn't being made as a toy but for display and minimal handling.

That way you save your vacuum tube, and if you mess up, you can always get another one of the toys. It may not be "authentic", however it's much easier to gut a few broken tubes and stick the parts inside than it would be to try and feed LEDs into a hole.

I have no other use for vacuum tubes and have a boxful to practice on. I'm sure some radio repairers would be horrified at me cutting up perfectly good tubes but they are mine so who cares. I have a few tunes which are dead and will be my first victims.

My dad builds WWII german radio replicas, so we had a bunch of spare broken tubes lying around. (Which was funny, because I figured those were going to be the most difficult part of the project to get, and he walked in with a giant bag of them! :p ) I took two of them, broke the glass, and glued the guts together. Then I fed the LEDS through the pieces. You have to be careful that it doesn't short out. Heat shrink tubing is a good way to keep that from happening, although it does make it difficult to maneuver the wires.

I got tubes from various sources such as a friend who repairs old stuff and online. Some are dead ones but many are used but good and many are new (never used). The tubes I chose for the Tesla are all shiny new ones and I want the Tesla to look like it is new rather than one used for years by agents. I think I'm going for the used look with my Farnsworths, though I might go for one new and one used..

I'd be happy to help you if you have any really detail oriented questions on the LED part. :)

The LED side of things is actually the easy part from my point of view. I have some very small but bright surface mount (SMD) LEDs that I can use or I can just shave down some 3mm ones. A flashing circuit is pretty simple stuff. Maybe I'd even pulse them in sequence.

All of this of course will only happen if I can fit the rest of the electronics and batteries into my Tesla somewhere.
 
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