My R2D2 build thread...

doppelganger

Master Member
RPF PREMIUM MEMBER
Ive been gathering parts for my R2 build and now have pretty much everything I need to really get stuck in. So here is the start of my build log. Hopefully time permitting I should have him all together in a couple of months and ready for the 40th anniversary celebrations. Now the skins are here I can mount my shoulder hubs so ally welding ahoy!

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Ive made these out of 4 pieces I machined up on my lathe. I will machine a keyway into them when I'm happy with the fitment (woodruff or just a slot for a cap head bolt).


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They are connected to the body by a 1" (25.4mm) solid aluminium bar that is held in place by two bearings. This bar will have an arm welded to it for 2-3-2 operation.


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With the hub in place it will leave a nice small gap between itself and the skins. The flash from the camera makes it look very close to the body but its not, as can be seen in the second photo down.


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These will now get welded to the back of the legs allowing for a single cap head bolt fitment through the hub and into the bar with subsequent holes for motor wiring and 2-3-2 foot stabilising rod. My legs will be fibreglass but with an aluminium back panel (4mm thick) with aluminium angle welded in for strength and to minimise flex. Lighter thsn full aluminium legs but nice and strong...... hopefully.
 
He'll have a few toys. Projector, computer interface, moving utility arms and stunner. Not built a droid before but have been making mechanical and electrical projects for many moons.
 
Hi all, firstly a HUGE thank you to Aaron (usaeatt2) for making the dxf available. I got a local company to cut these out for me in 3mm (3.2mm wasnt available) so I hope to have them together within the week. I was slightly dubious of their quote but had a similar one from someone else so went with it and I am very happy with the results.

 
Mwahahaha.... finally he is recognisable by average folk. Really feel like i'm getting somewhere now.



Beep boop beep.... or is it boop beep boop....



He's got 3 legs......



He's got 2 legs.....



And my feet... welded... well.... spotted. Gonna zip them up and grind em back and finish the up.

Yay.......
 
Coming together great! Is that a little escort I see in that garage?!


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Yep that is a Mk1 Escort. Its my little rally car. 1600cc but pushing nearly 200bhp..... alot of fun. Ive got a mk2 in the back im building for forest rallying sitting next to K.I.T.T. As for the dome I got it really cheap as it was drilled in the wrong place for the radar eye with a few dents for good measure. So I aluwelded the holes and filled the dents. Ive 2k primered it and will be rud'n'buffing it afterwards.
 
Yep that is a Mk1 Escort. Its my little rally car. 1600cc but pushing nearly 200bhp..... alot of fun. Ive got a mk2 in the back im building for forest rallying sitting next to K.I.T.T. As for the dome I got it really cheap as it was drilled in the wrong place for the radar eye with a few dents for good measure. So I aluwelded the holes and filled the dents. Ive 2k primered it and will be rud'n'buffing it afterwards.

i love the mk1's!!!! i want one in the worst way!! the closet i could ever get would be grabbing one from mexico, and thats a cold chance in hell. BEAUTIFUL little ride you got there, like I've said, i love it!
 
Yeah its a little rocket.... here's a little video of a local rally I do most years. Its in the Mk1 with my slightly excitable navigator...lol. we get a bit excited at 4:00 minutes as the red mk2 astra we pass......... is my boss.....lol.

https://youtu.be/Pqiv6AnWDts

Yep that is a Mk1 Escort. Its my little rally car. 1600cc but pushing nearly 200bhp..... alot of fun. Ive got a mk2 in the back im building for forest rallying sitting next to K.I.T.T. As for the dome I got it really cheap as it was drilled in the wrong place for the radar eye with a few dents for good measure. So I aluwelded the holes and filled the dents. Ive 2k primered it and will be rud'n'buffing it afterwards.

Let me know if you are ever this side of the pond and i'll see if I can arrange a little track time for you. :D
 
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That's a lot of bluey purple.....or purply blue.... not sure. Other than an little rub'n'buff tomorrow that's it. Time for final assembly Thursday.


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