Shuttlecraft Kitbash original design

mung

Sr Member
About a year ago I picked up a Heller Super Frelon 1/35 scale helicopter kit for half price from my local hobby shop
which has since closed down.
I thought there may be some useful kit parts for detailing inside the box, and there were but the quite large hull also
presented some possibilities for some future kit bashing spaceship action.
The future is now, inspiration suddenly struck (if inspiration strikes run with it I say) and true to form I started another
project without finishing the numerous projects already on the go.



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I followed my usual trick of separating the two halves of the fuselage by adding 2mm styrene in between, making
a wider form.
Bulkheads were added and an attempt was made to keep it all square.
Unfortunately the fuselage moldings exhibit some warpage and a slight twist crept in once the solvent had set.
Not so too many people would notice this and these things do happen even when being diligent.



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I rummaged through my box of plastic shapes and dug out three acrylic wineglasses purchased from a charity
shop which would make good engines.
The bases were cut off and the stems rounded of on the disc sander and finished with wet and dry sandpaper and water.



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In the same way as previous projects, I heated and formed some 2mm styrene over a wooden former to make
a strong engine mount panel for the two side engines.
A wooden jig was made up to glue the engine cups at the right angle and position.
Some extra strips of scrap styrene were added to increase the area of the glue joint.
This whole assembly then gets glued to the under side of the tail of the fuselage and another styrene panel gets
added between the engine and the tail to thicken the "wing" mount.



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Below you can see the test placement of the engines.



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I had a look around my local hardware store for some useful shape I could use for engine nozzles but couldn't
find anything suitable so I decided to fabricate something.
I turned a conical ring on the lathe from a piece of a pvc pipe joiner.
The rings had a slight rebate machined on the back edge so they are a push fit into the back of the engine cups.
I super glued a strip of ribbed evergreen plastic sheet to the inner surface and then made a jig to glue some evergreen
strips to the outer surface.
The strips are located at the correct height by a chunk of styrene and the jig is marked around the circumference
in even divisions.
As each strip is superglued, the ring, which has a small mark at its base, is rotated to the next marking and the next strip
glued and so on.



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Once all the vertical strips are placed, a strip of 1mm styrene is glued up against the end of the strips around the ring.
The picture below shows the three steps. Note that the strips are slightly oversize and are then sanded flush and rounded off to finish.



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Again following my usual practice I employed LED downlights and ceramic connectors for the engine lights.
A rebate was also machined into the back of the nozzles to seat the downlight bulbs.
These are a bit of a loose fit so I am planning to secure them with a few spots of superglue.
I don't envisage ever having to replace them as they have fairly long lifespans and will barely ever be turned on,
but they can always be cracked out if desired at some stage.



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A cockpit section was built from 2mm styrene.
The kit pilots and some of the cockpit parts were employed along with some other random kit parts and some
red led interior lighting.
The two 2volt leds had a suitable resister added in series to allow for the 12volt power supply.
Here you can see the cockpit insert with white primer applied.



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Below is the cockpit LEDS and resistor mounted from the top.
This will be covered with some detail paneling.
The cockpit has to have clear thin perspex windscreen panels added and the interior painted before finally sealing
it up when it is glued to the rest of the hull.



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Down the back end you can see one of those 3/8 whitworth threaded furniture leg mounts I use as a solid mounting
point from the top and the bottom.
It is screwed to some plywood which is super-glued into the hull. I still have to get hold of some DC power connectors
to install to provide the power.



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Here is the project so far with the engines mounted and some detailing ( my favourite bit) started on the top.
I always make use of any openings that exist in the kit and make them part of the detail design.
I usually back holes with some ribbed evergreen to make vents and ports of some kind.



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More soon...
 
Absolutely! Making all these streamlined shapes work together is a real challenge which you have mastered. The shuttle could become part of the New BSG fleet. What about inserting some FOs into the back and side walls of the cockpit to give the illusion of working displays / buttons?
 
Wow, really cool design, I may be jumping the gun here but this section:
Area.jpg looks out of place and doesn't follow the shape you created for this ship.
addition.jpg my two cents. Do you plan to have landing gear?
 
What about inserting some FOs into the back and side walls of the cockpit to give the illusion of working displays / buttons?

Good Idea... unfortunately it is too late as I have already painted the interior and sealed it up by gluing it into the hull.

And Captain April you are correct the engine mount wings are a little inelegant.
I thought so the day after I had glued them in place,however as you show in your diagram the front can be extended
to make it a little more refined.
The other option is with surface texture and paint colours you can make an apparent leading angle.
I have already installed landing gear, in the form of tricycle pads. The front I made sprung.
That will be illustrated in the next build post. Stay tuned...
 
A great deal of detailing has now been applied, the cockpit window frames have been added and the windows masked up.











Angled extensions have been added to the engine wing mount leading edges.





Below you can see the mounting point access hole.
The entire rear door can also be removed for access.
A threaded chunk of grey PVC has been super glued into the rear of the hull for a rear mounting point.
A DC power connector needs to be fitted and then the back end finished off.















The next step is to apply some grey primer to see where any further detailing (if any) may be required.


More soon...
 
Yes, some paint! So far, the contrasting colors are throwing my eye off on just what shape this thing is. Great job, as always!

--Alex
 
Here you go, the first coat of grey primer is on.











































What the primer tells me is that along with the usual bit of filling and sanding, I probably need to do some
paneling to the sides and most importantly I need to disguise the very obvious helicopter cockpit front.

What I am thinking of as a solution to that problem area is to cut the curved canopy off at an angle and
replacing it with some flat angled pieces of styrene , hopefully helping to blend with the slab sided shuttle
cockpit better.


More soon...
 
That cockpit is so rad; has a fishing-ship-in-space feel. Industrial.

I feel the rivets on the hull from the chopper model are detracting over-all because they create clashing levels of detail with the scratch-built areas. It may sort itself out in the paint (man I'd love to put rad stripes on this thing).

Awesome build.
 
This is spectacular! Out of all your builds, i love the aesthetics of this one the most. Yes, you can make out the chopper profile quite a bit, but I'm sure you will be able to fix that. Looks great man!
 
Looking great! I rather like the rivets. But I absolutely agree about the forward profile of the helicopter. First thing I noticed.

But you'll work it out, you always do!

--Alex
 
I ALWAYS love the stage in a build- particularly scratch builds and kitbashes where the primer goes on... its dramatically brings all the disparate parts together into one thing... Very cool.

Jedi Dade
 
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