ABS stormtrooper helmet needs fixing (wrong vacuforming)...how to?

chameloon

Active Member

• Aug 27, 2015

• #1

Hello,
I have this helmet, and one of the lens openings is slightly bent (right one, on the picture). What can I use to push down the plastic and give it back the correct shape and curve? (I know some original stunt helmets have this particular defect, but I'd like a more symetrical design)
Shall I use a lighter to heat the plastic? A heat gun? Won't I screw the rest of the helmet shapes using a heat gun for such a small surface?
Thanks for help!

 

Last edited: Aug 27, 2015

geordietrooper

Sr Member

• Aug 27, 2015

• #2

i believe a modellers sealing iron or similar is what you require

i wouldn't use a lighter or heat-gun

 

Sith Lord

Well-Known Member

• Aug 27, 2015

• #3

If you don't have access to a Hobby Iron, you could try dipping it in hot/boiling water. That is how I reshaped my calves. If not, then a heat gun VERY CAREFULLY

 

5xxicemanxx5

Well-Known Member

RPF PREMIUM MEMBER

• Aug 27, 2015

• #4

Maybe try using a heat carefully on warped area maybe it might work.

 

James Kenobi 1138

Master Member

RPF PREMIUM MEMBER

• Aug 27, 2015

• #5

I second using very hot water to soften it, shape it, then ice water to set the shape.

 

chameloon

Active Member

• Aug 27, 2015

• #6

Thanks a lot, will try very hot water!

 

R2Dan

Sr Member

RPF PREMIUM MEMBER

• Aug 27, 2015

• #7

That bump is there on purpose... The original helmets had that (albeit not quite as pronounced on every helmet):

 

chameloon

Active Member

• Aug 27, 2015

• #8

R2Dan said:

That bump is there on purpose... The original helmets had that (albeit not quite as pronounced on every helmet):
View attachment 520913

Click to expand...

Yes, I've noticed that. But on mine, it is very pronounced, so I'd like to have it less visible...

 

R2Dan

Sr Member

RPF PREMIUM MEMBER

• Aug 28, 2015

• #9

I would first trim the eyes out more. You have more of a "return edge" on there than most original lids had.

Look at the original RS Prop Masters helmet for instance, there's hardly any edge left:

- - - Updated - - -

Same here, Sandtrooper lid in the archives:

 

chameloon

Active Member

• Aug 28, 2015

• #10

You're right! I will start with that. Thanks for the eye-opener (pun intended )!