DIY Wall-Mounted Helmet Stand Step by Step

Trooper_trent

Master Member
RPF PREMIUM MEMBER
Hey guys, I have recently started finally getting back into collecting (YAY!) and have decided to focus on Star Wars helmets for the time being. I always thought it would be cool to have kind of a "trophy wall" of mounted Star Wars helmets. I love the Detolf cases and I have one, but Darth Vader's helmet doesn't fit and I don't have enough room to have several cases to display them. My options are kinda limited with my small home office so I decided to start mounting them to the wall as I collect them. But to do that, I needed a cheap, sturdy wall-mounted helmet stand that looks decent. I also wanted it to sort of hide behind the helmet to give them a bit of a floating look. I looked every where and think I saw one maker of them but they were $60-$80 a piece and there was problems with the site so i don't even know if they're currently being offered. I also have access to my brother's shop so I'm sure I could have designed one in CAD and milled it out but I decided to go to Home Depot and see if I could make something quickly and easily that didn't cost a lot and looked good. It ended up being SO easy that I thought I'd post a tutorial of sorts in case anyone else ever has a similar idea. I'm sure you could come up with all kinds of cool looks so this is just a quick design to give you some ideas if you ever want to try it. The whole thing costs about $13 and I built 2 of them in about 20 minutes each. All you need to put it together is a saw to cut the pvc, some screws, and paint.

What you need:
Run to Home Depot and pick up the following (part numbers included):
1- 2" pvc end cap ($1) 012871628382
1- two foot long piece of 2" pvc pipe (5$) 611942109463
2- 2" 45 degree elbow joints ($1 each) 611942034024
1- 2"x3" pvc floor drain ($5) 739236300508

Then stop by the gas station / grocery store / liquor store and grab a six pack of your favorite beer.

Here are the parts (minus the 2' pvc pipe)
4889E91A-3477-4CA4-B003-7A0684BD3D75_zpsuzdjj63x.jpg


Step 1. Pour a beer (but don't drink yet, sharp tools coming up) then cut the PVC with a saw (I just used my miter saw). you'll need to measure the pieces to fit your helmet but for a Stormtrooper helmet or similar here's what I did.
1 piece at 2"
1 piece at 3 3/4"
1 piece at 4 3/4"
5C495A01-0BC2-4FF9-B0CE-15A9FD6F0A19_zpssqabh3qu.jpg


Step 2. Drink a beer
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Test fit the pieces and make sure the helmet sits properly and clears the bottom. For a Vader helmet you'll need the piece that's 4 3/4" to be an inch or two longer.
The 3 3/4" piece of pipe connects to the floor drain
67F2B95C-A947-4F47-9430-C816A417F5F8_zps1cwypa9k.jpg

Next goes an elbow joint
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Then the 2" piece of pipe
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Then the other elbow joint
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Next goes the 4 3/4" piece of pipe (longer or shorter depending on the helmet)
41E4BA7A-CFBB-4254-8B1D-474212C432E0_zpslmo2uchu.jpg


and finally goes the end cap and you'll end up with something that looks kind of like a robotic horse penis.
52B25EE4-6157-4AA2-93F7-76216A3BB05D_zpscrjo1ok6.jpg


Step 3. Laugh at the horse penis, drink a beer, then walk into the living room proudly displaying your robotic horse penis to your wife by holding it in the appropriate manner.
(picture removed)

Step 4.
unscrew the metal grill from the drain and discard it (or save it for another project). Using a 7/16 bit, drill four holes into the flange. This is your base and these holes will be used to mount it to the wall.

1EF50AA5-FB56-45A7-BE87-059105301367_zps4llakab6.jpg


Step 5.
insert the 3 3/4" piece, slam it down hard to get the pipe ALL the way into the drain. You can see that the end of the pipe is flush with the inside lip of the flange.
133138B7-34D9-42C8-B6C0-3FCA5F235154_zpsnra0q35n.jpg

Then drill four holes into the side wall of the drain and screw it together.
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Step 6. Drink a beer.
6C3B2FE9-3EC0-4F67-AA75-3ECC8BDDE85E_zps3rvuf6lm.jpg


Step 7.
Set that piece aside and focus on the two elbow joints and the 2" piece of pipe. Put them together as shown, lining up the grooves in the elbow joints to ensure it will be straight. Push the pieces together as tight as they'll go. A rubber mallet or some good elbow grease will help here.
21D09D90-56DD-474D-82AB-CD1AA3884231_zpsjhnuqvyu.jpg


Step 8.
Drill 4 holes into the side wall of EACH elbow joint about center of the ridge so that it goes through the pipe. There should be 8 holes total. You can line them up with the grooves of the elbow joints. Screw these pieces together and then attach this piece to the other piece you already built.
D1621DEA-A550-4954-AE55-F478FE770E59_zpsntqzu2py.jpg


Step 9.
Drink a beer.
6C3B2FE9-3EC0-4F67-AA75-3ECC8BDDE85E_zps3rvuf6lm.jpg


Step 10.
Drill more holes into the other end of the first elbow joint so that it goes into the 3 3/4" piece of pipe. I only put 3 holes on this one because the angle prevented me from getting the 4th.
EBC36922-0CF1-48BC-9A18-6F9CE1914ED5_zpsukduz295.jpg


Step 11.
Screw this piece together then attach the 4 3/4" piece of pipe and end cap. You can screw this piece together if you wish but since it will be vertical, it is unnecessary.
5219ABD3-88D4-477E-BB5B-9C10D0B2041A_zps0yuvvao4.jpg


Step 12.
Drink a beer.
6C3B2FE9-3EC0-4F67-AA75-3ECC8BDDE85E_zps3rvuf6lm.jpg


Step 13.
I mounted mine to a scrap piece of wood by lightly screwing a single screw in through one of the wall-mounting holes of the flange so that I could set it outside to paint.
AF813ECA-45A4-41FD-B3BF-DEC06ABBD1C1_zpshrblyiqr.jpg



Step 15.
Paint! I used a dark metallic hammered steel paint that I already had laying around.
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Step 16.
Using good drywall anchors and screws, measure, mark, double check that it's level, and screw it in!
DA3E615E-9972-47E3-A8AB-FDEA975A2922_zpsokrmgtcr.jpg



And the finished product!
7F06B496-018F-4A81-828B-5D9712E79CD0_zpspkaj3cu7.jpg

EEDACDB2-4F08-44EC-B333-A9B75F8D2C1D_zpsaqgiue7k.jpg


Now Drink a beer and repeat as needed!
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Last edited:
Steps 2 6 9 13 and the final step took some time for me. Had to redo them a couple of times to get it perfect... lol. Seriously though, this is pretty cool... going to use it for some mountings in my sons room. Thanks for the step by step.

Sent from my GT-I9500 using Tapatalk
 
Steps 2 6 9 13 and the final step took some time for me. Had to redo them a couple of times to get it perfect... lol. Seriously though, this is pretty cool... going to use it for some mountings in my sons room. Thanks for the step by step.

Sent from my GT-I9500 using Tapatalk

It didn't take you too long, you posted just a few minutes after I did. :lol. Plus, I don't think you did step 13 right. Better try again.
 
It didn't take you too long, you posted just a few minutes after I did. :lol. Plus, I don't think you did step 13 right. Better try again.

Yeah sorry... I tend to get over excited when there's beer involved... I can assure you that step 13 will be getting some serious attention over this weekend though, lol.

Sent from my GT-I9500 using Tapatalk
 
I built three more wall mounts today for the other helmets I finished or am currently working on. I decided I have room for a total of 9 on this wall.
Number six will be Boushh. What do you think for the other three? I want to stay OT so I'm thinking Biker Scout, X-Wing (Red 5) and a Royal guard.

E693FE3C-DFA9-4098-B2FE-F5AA82CD7A72_zpsrkgtukie.jpg


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Forget the drilling and screwing steps, just use PVC or ABS cement. It dries in seconds and you can drink more beer.

What was the name of that Disney movie about a horse with Mickey Rooney?
 
Cool! the paint looks like it has sort of a gun blueish effect going on in that one picture. is that a trick of light bouncing off of it?
 
Just acquired a '77 Don Post Vader helmet. This is the perfect mount! Quick question, what is the track on your wall above the helmets?
 
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