I think the clown turned out great, billy baloney! The sound effects were a nice touch as well. I may have to do that, too- definitely adds something. The hair looks good - did you use hairspray on it?
As for updates, I went over to my parents this afternoon and finally cutout two clown frames. I had been hauling the two pieces of 4'x4' plywood in the van for almost three weeks now. I have to buy some longer pneumatic staples tomorrow, and then maybe Monday, I can get them assembled.