How do you make a mould for a bolt?

FuryRoad

New Member
I have searched everywhere. I cannot find out how to make a mould for a nut and bolt. A silicon mould where I pour the resin in it. I am only guessing on the silicon and "resin." I'm not sure. I've seen lots of images and a video of an already existing mould but nothing on how to make the mould to begin with.
 
OK, I am going to ask the obvious question: WHY do you want to make an expensive copy of something that can be purchased cheaply??????????


You can buy 10 pounds of nuts (or bolts) for $15.

Why do you want to spend $30 on silicone, and $50 on resin + 12 hours of time making copies??? Inquiring minds want to know.
 
ultraman

I saw that first video, but that already has the silicon mold.

I didn't see the second one, however. Thank you. I will try and increase my searching skills.
 
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dude I've been dyslexic my whole life, the fact that you can understand anything of posts is a accomplishment...

I apologize Halliwax. It's just that bad grammar riles me so.

I can just be thankful that I there was no misuse of "Should Have" in the form of "Should of." I don't think I would be able to contain the Rage Beast within.
 
Fury Road I am still interested in learning the reason behind this project.


Also, I recommend that if you proceed to molding, that you gang 10 bolts together (1/2" apart) , and 25 nuts when molding. Casting multiples at a time is more efficient than 1 at a time.
 
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One reason for making resin bolts over using real ones is weight. On an Ed209 build on this forum they cast all the bolts in resin to significantly reduce the weight.
 
@Fury Road I am still interested in learning the reason behind this project.


Also, I recommend that if you proceed to molding, that you gang 10 bolts together (1/2" apart) , and 25 nuts when molding. Casting multiples at a time is more efficient than 1 at a time.

Because I wanted to mold other cylindrical objects, and I thought if I could mold a bolt, I could mold other things. I thought I should start small and move to larger objects. Not to mention I could use them in other projects. I'm just starting out. It felt like a good thing to know. I hope that doesn't turn anyone off to helping me in the future.

I had another thread where I asked about knurling resin cast objects, and it seems the only way to do that is to take a metallic knurled object and make a mold. I figured it must be the same process as making a bolt and be less confusing to ask about.
 
Because I wanted to mold other cylindrical objects, and I thought if I could mold a bolt, I could mold other things.

I think that sounds like an excellent choice to start out casting. It's a cheap, small object with some detail. You can experiment and get some practice, and you'll easily see how good your results are.

One reason for making resin bolts over using real ones is weight. On an Ed209 build on this forum they cast all the bolts in resin to significantly reduce the weight.

That's pretty interesting. Thanks for the tip.
 
Nuts and bolts are simple items to mould and cast.

Typically with a bolt you want the length of the master bolt to be longer than the finished cast part. Reason is, the bolt will need to stand strait up to mould it. To get the best seat you want to be able to attach that bolt into the base on the mould itself. Just as it seems, as if the bolt is being bolted to the ground but just a few threads deep. Clay the base around the bolt threads to seal it to the base, done. For one bolt a simple cup mould will suffice. Thats again just as it sounds, take a wax paper cup, cut the bottom out, flip it upside down, hot glue it to the base with the bolt centered inside the upturned cup (coat the interior of the cup with mould release or a thin coat of Vaseline). Slowly pour silicone in the cup using a gloved finger to spread it over the threads. One trick when moulding items with threads is to polish them. This way silicone flows over the surface with less resistance. It also allows air bubbles and pockets to escape much easier.

When the silicone is cured, unscrew the mould/bolt as one piece from the base, remove the wax paper cup, use a new x-acto blade to slice the mould open on one side in a strait line, not hacking, slice, as clean as possible. The bolt should come out easily. If not some compressed air from an actual compressor will pop it out. Dont use canned air, just, dont. Doesnt have the pressure needed plus it also leaves residue inside the mould. To seal the mould back up to pour parts, simply place it back inside another wax paper cup! If youve sliced it nicely, that seam will vanish when placed back into a new cup. Repeat the master bolt removal when pulling the now cast part.

One trick that should help greatly with casting parts like this is graphite powder. Its used as lubrication for machinery. But if you brush it into the mould, air bubbles have absolutely nowhere to hide and grasp onto. The parts will also come out metallic in finish if your using black casting material. I highly suggest other material than cheap casting resin. Ive made nuts and bolts out of high impact plastic and used those cast parts to assemble the items they were cast for. No breakage, highly durable yet also expensive, about $100 a gallon.

Ive done one piece nut moulds with no issues. Typically only one side of the nut shows so the other side can be whatever as long as its to not show.
 
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