I've read through a couple of Black Series TK Helmet upgrades and wanted to share mine, This is from start to finish, so I'll grab the next couple of thread replies to post pictures.
First is the pieces out of the box.
Then I removed every screw, and took everything apart including the Hovi mics. I am going to use the stock green lens because I like the way it screws in but will add a layer of tinted face shield to darken it so you can't see my eyes.
I'll be replacing the stock Mics with more accurate resin ones, as well as adding frown mesh.
I have also used Model Master Black Spray Model paint, to fill in under the brow, I backed the mic area with white styrene to help hide the slits from the stock mics. I've sanded down the new resin mics so they sit deeper in the sockets.
I screwed the new Hovi Mics in so I can removed them if I want.
I used a dremmel to cut the majority of the bulky plastic inside of all 3 parts of the helmet. Glued and filled the back side of the Helmet.
- - - Updated - - -
So Next I cut out all the tube stripes, I was going to use a dremel but went with a exacto knife that I heated up to cut them out worked a lot better then I used small files to finish them up. I used styrene to paint the blue and mounted them on the inside.
I cut some styrene pieces to add the the temples to cover more of the black out line, going to paint them grey and glue them in after it put the helmet together.
- - - Updated - - -
The whole process took me about 5 days, working on it a few hours a day, the back of the helmet I sprayed with a Valspar Lacquer White, misting it over the bondo area, then I polished it, blends really good. did some sanding to the edges to get the helmet to fit together with a smaller seem line, I use CA glue to put it all together. I also used the stock neck trim until I find something to replace it, still it looks pretty good. I just need to install helmet padding and I'm pretty close to being finished. May also just do a slight weathering.
First is the pieces out of the box.
Then I removed every screw, and took everything apart including the Hovi mics. I am going to use the stock green lens because I like the way it screws in but will add a layer of tinted face shield to darken it so you can't see my eyes.
I'll be replacing the stock Mics with more accurate resin ones, as well as adding frown mesh.
I have also used Model Master Black Spray Model paint, to fill in under the brow, I backed the mic area with white styrene to help hide the slits from the stock mics. I've sanded down the new resin mics so they sit deeper in the sockets.
I screwed the new Hovi Mics in so I can removed them if I want.
I used a dremmel to cut the majority of the bulky plastic inside of all 3 parts of the helmet. Glued and filled the back side of the Helmet.
- - - Updated - - -
So Next I cut out all the tube stripes, I was going to use a dremel but went with a exacto knife that I heated up to cut them out worked a lot better then I used small files to finish them up. I used styrene to paint the blue and mounted them on the inside.
I cut some styrene pieces to add the the temples to cover more of the black out line, going to paint them grey and glue them in after it put the helmet together.
- - - Updated - - -
The whole process took me about 5 days, working on it a few hours a day, the back of the helmet I sprayed with a Valspar Lacquer White, misting it over the bondo area, then I polished it, blends really good. did some sanding to the edges to get the helmet to fit together with a smaller seem line, I use CA glue to put it all together. I also used the stock neck trim until I find something to replace it, still it looks pretty good. I just need to install helmet padding and I'm pretty close to being finished. May also just do a slight weathering.
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