Vortex Manipulator v1

davidnagel

Sr Member
So my eldest turned 6 last month and for his birthday I decided to make a vortex manipulator, because he's a big Captain Jack fan (no comments on John Barrowman's noted behaviour thank you!) and so the journey began!

I wanted to do this out of leather, so watched endless leather making videos. Mum gave me a bunch of leather that would do the job, so I bought a few proper leather making bits and pieces like the punches etc. But to make sure I didn't ruin real leather, I got some faux leather (pleather) to practise on.

The control panel

This I did not design myself but there was an adequate model on Thingiverse that looked good printed. Printed in PLA+, it was alot better than the original PLA attempt I did! Could look stunning in resin but I couldn't afford that on the time frame I had.

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Now the original manipulator has an indented top to accommodate the control panel, so I wanted to reproduce this detail. And bloody hell it was difficult. Pleather is not forgiving at all and no amount of research allowed to get the results I wanted out of it.

So in my attempts, I made a crude resin buck to use as a former to shape the leather.

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Which didn't turn out too badly itself, until I tried using it...

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No amount of heat would allow me to get the pleather into shape, I didn't have protective gloves so that didn't help either but still.

I resorted to bending some milk carton plastic to glue the pleather around... not great but it'll do.

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The wrap around

And then the arduous journey of making the rest of it. I am not a sewing machine user, nor it seems able to sew cleanly by hand but when the deadline is getting nearer...

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It didn't end up too badly if I say so myself!

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The deadline loomed over me so much, I had to option but to give him the pleather version - and he loves it! Now he's asked for the whole Captain Jack costume... oh boy....


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And a little video showing the option available to add some electronics to the control panel itself, so its not completely sealed inside!



Now that I've learnt quite a lot about this, I can move onto a proper one out of leather!
 

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