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  1. Tripper's Avatar
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    Jan 14, 2010 - Trek TOS Hero Communicator Build #1

    So this is a project that has been on the back burner for a long time, but I finally found some time in between projects to finish her up. I wanted a replica that was as close to set accurate as possible, and Herocomm.com made that possible through their extensive research. I took the kit and lightly buffed the shells with steel wool to more closely match the shine on the original. Then I used the alpha blueprints to very carefully match the offset position of the moiré ring and the askew jewel hubs. I had another member here cut out a new midplate for me which was a hair larger on the out side so I could sand it down to exactly match the width that extends around the out side of the shell. I even included the little miscut next to the left hinge wheel. I then took the aluminum parts and brought down the shine with steel wool, added a few scratches with 600 grit sand paper, matched the dings in the control panel, and gave them a week long soak in lemon juice to give them that slightly aged patina. I filed out every single hole in the lid to get rid of the flash around the edges and soldered a rebent wire with sharper corners in place. The solder blobs were all matched as well as the solder blob in the bottom middle of the lid. I followed all the tips for custom mixed glue found on herocomm.com and installed all the parts. I also acquired an accurate stopwatch for this build. I chose to include a darker red siam center jewel as well as the midplate between the hinge wheels to replicate its look from the second season. Since the alpha was molded after the bottom shell sagged a bit, I added bondo under the velcro to create the appearance of a newer shell. I also used yellow plastic hubs instead of kit's aluminum ones. With that said, I'll let the photos do the talking:

    Click here to see a video of it (Quicktime)























  2. Join Date
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    Jan 14, 2010 - Re: Trek TOS Hero Communicator Build #2

    Dang, it looks like alpha's twin brother. Wanna build mine for me?
  3. WinstonWolf359's Avatar
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    Jan 14, 2010 - Re: Trek TOS Hero Communicator Build #3

    Alex built my Alpha kit, and it's a work of art.
  4. Bilbo Baggins's Avatar
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    Jan 14, 2010 - Re: Trek TOS Hero Communicator Build #4

    Beautiful Work!

    ~BB
  5. Jedi2016's Avatar
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    Jan 14, 2010 - Re: Trek TOS Hero Communicator Build #5

    Looks good to me. I've got a static Rodd.com version.. I suck at building props, even from kits, but that one actually came out perfectly, one of my better-looking pieces.
  6. thegreatgalling's Avatar
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    Jan 14, 2010 - Re: Trek TOS Hero Communicator Build #6

    Looks awesome Trip, long time no speak. I am glad I am on that list!
  7. Tripper's Avatar
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    Jan 14, 2010 - Re: Trek TOS Hero Communicator Build #7

    Thanks guys! Galling, check out the status page, I'm making steady progress towards your build!
  8. jheilman's Avatar
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    Jan 14, 2010 - Re: Trek TOS Hero Communicator Build #8

    Wow, that's inspiring.
  9. thegreatgalling's Avatar
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    Jan 14, 2010 - Re: Trek TOS Hero Communicator Build #9

    Will do. I better pick up a stopwatch. Tried for 2 on eBay and both arrived duds . One was missing a hand.
  10. redshirt's Avatar
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    Jan 14, 2010 - Re: Trek TOS Hero Communicator Build #10

    That looks FANtastic!! Nice build!!!
  11. rosstheboss's Avatar
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    Jan 28, 2010 - Re: Trek TOS Hero Communicator Build #11

    Looks very good, as usual. Got any talent to spare? I sure could use some!
  12. Tripper's Avatar
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    Feb 1, 2010 - Re: Trek TOS Hero Communicator Build #12

    Minor update to the comm. I managed to locate the original type C hubs for my build. Doesn't get more accurate than this. I also found 3 of the correct steel screws so they are appropriately mismatched. Sorry for the lack luster photos, I'll take better ones at a later date:





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    Feb 2, 2010 - Re: Trek TOS Hero Communicator Build #13

    SGT said: View Post
    Nice work Alex.-Steve

    Having held Alpha, I'd say you nailed it!
  14. Tripper's Avatar
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    Feb 3, 2010 - Re: Trek TOS Hero Communicator Build #14

    Glad to hear it! Still a couple tweaks to make before she's perfect.
  15. Tobin's Avatar
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    Feb 3, 2010 - Re: Trek TOS Hero Communicator Build #15

    Great build Trip!
  16. RPF Premium Member Rylo's Avatar
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    Feb 3, 2010 - Re: Trek TOS Hero Communicator Build #16

    Really nice!!
  17. phez's Avatar
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    Feb 3, 2010 - Re: Trek TOS Hero Communicator Build #17

    Awesome buildup!!!!!

    What did you use for the whitish/yellow glue? Is that stock of did you use a tint of some type?
  18. Tripper's Avatar
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    Feb 3, 2010 - Re: Trek TOS Hero Communicator Build #18

    Thanks!

    The glue for the jewel hubs is loctite 2 part epoxy with a little white and flat brown paint mixed in.

    The hot glue type around the watch is fabric, wood, and regular hot glue mixed together with a hint of yellow added.
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    Feb 3, 2010 - Re: Trek TOS Hero Communicator Build #19

    Man, I can't get enough of this communicator. When are you gonna call it done?
  20. Tripper's Avatar
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    Feb 3, 2010 - Re: Trek TOS Hero Communicator Build #20

    I'll be correcting the angle the mic grill sits at as well as improving the moiré pattern a little. Might end up moving the stopwatch up by a mm.
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    Mar 28, 2010 - Re: Trek TOS Hero Communicator Build #21

    Hi Tripper - What kit did you use for the Kydex Shells or did you manufacture them yourself? How about the Brass Screws - are they the same 2-56 Brass Oval Heads as used originally or did you have to compromise?
  22. RPF Premium Member
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    Mar 28, 2010 - Re: Trek TOS Hero Communicator Build #22

    Wah would be proud!!!!!!!!!!
  23. Tripper's Avatar
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    Mar 28, 2010 - Re: Trek TOS Hero Communicator Build #23

    This was built from Dennis Stines' kit which was pulled directly off of the screenused hero. I used one original 2-56 brass oval screw and 3 steel ones which match what is seen on the screen used prop exactly. No compromises made really.
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    Mar 28, 2010 - Re: Trek TOS Hero Communicator Build #24

    Tripper said: View Post
    This was built from Dennis Stines' kit which was pulled directly off of the screenused hero. I used one original 2-56 brass oval screw and 3 steel ones which match what is seen on the screen used prop exactly. No compromises made really.
    Many Thanks for the reply - are these kits still available and if so, could you please tell me where I might get one? Would you recommend that I get the John Long version if I can't get the Stines'?
  25. Tripper's Avatar
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    Mar 28, 2010 - Re: Trek TOS Hero Communicator Build #25

    The Stines version is still available at the trekpropzone forum. The John Long kit is quite nice but it's cast off a different screenused comm than this one, so the inside corners around the controls are not quite the same. Still makes for one heck of a comm though!
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