I want to make corvo attano's mask, from Dishonored. I managed to find the pdo files on the net, and removed the complex gears and fiddly bits from the model and i am planning to print the skull bit on the front, Pepakura it, then then use fiberglass and resin on it and do the detailing with pvc sheets and bondo, but i am not sure about the fiberglassing. I will be using only 1 layer of fiber glass because i have only a patch repair kit, and could not get a large amount of fiberglass. It is enough for just a face plate type mask but will it be strong? also, will there be irritation issues with using fiberglass in such close proximity to the face? there is a layer of fabric between the 'metal' parts of the mask and the face, but does fiberglass itch or is it rough in the back? any precautions i should take? also, i was considering making the mask out of PVC sheet but i would have to make a negative mold of a skull and use it to shape the pvc, so i am not sure about that. Are there any better alternatives to fiberglass?
Thanks for reading,
PS- For those unfamilar with corvo attano, here is a picture of his mask
and another one