Daft Punk - Guy-Manuel de Homem Christo Build

Sorenzo · Jun 3, 2011

Finally getting round to this thread, sorry about the wait.

This build is part of 3 Daft Punk helmets i am making, you may have seen, or will see my other threads for the Tron version of Guy-Manuels helemt, and of course, Thomas's helmet.

As i mentioned in my other threads, i'm almost ready to cast ( tomorrow could be the day :thumbsup) so i'm going get the builds to date up on here as quickly as possible.

Again i would like to say that these projects would not be possible if I hadn’t studied and research previous builds that have been catalogued here over the last year or more. so a big thank you to everybody who has inspired me and hopefully these posts will inspire somebody else.:thumbsup

All feedback, comments queries and suggestions are greatly appreciated.

Hope you enjoy my build.

Here are the threads for the other builds,

Thomas Bangalter Helmet Build

Guy-Manuel Tron Build

Sorenzo · Jun 3, 2011

Yada yada, cardboard to scale, former from mdf, foam, you get the picture.

Unlike the Tron version, Guy's older helmet have beautiful rounded feature at the bottom, for this reason the former was a little more complicated with a layer of foam at the bottom. this acted as a guide for the outer rim to be built on, and also allowed for slot where the ear piece templates could be fixed onto.

I wanted to be able to build the outer rim around the ear pieces so they could then be removed and the actual ear pieces inserted giving a clear seam.

The same technique used for the Thomas and Tron build, using long strips of sandpaper to run around the dome was appied here to get a quick even finish.

Sorenzo · Jun 3, 2011

Ok, so i'm a bit hacked off now. I've recently realised that thanks to my wonderful Iphone deciding to pack it in at this point of the build, and of me not backing up my picture as regularly as i should, i have lost about a weeks worth of progress.

I will try my best to describe the steps i took.

Once i had the dome to a perfect finish ( lots of sanding and filling ) i then set about building up the higher edges. The ear piece template were postioned and the curves were carefully marked out in pencil. I then stuck strips of styrene (i think about 5 or 6mm deep, the same thickness as the MDF ear piece templates) directly onto the smoothed dome. this provided a channel which could then be filled in with filler. Diclo was used to stick the styrene to the filler, a very handy trick, no need for hot glue or messy super glue.

Here is the helmet about a week later with the channels filled in and the templates removed. you may be able to see the styrene walls in these images?

Sorenzo · Jun 3, 2011

To form the earpieces, the basic shape was cut from MDF, 2 for each side. 2 would be hollowed out and fixed onto the others. They were then sanded and rounded.

I then vat formed over the pieces with .5mm styrene, this would give an instant smooth finish and save me time in sealing and sanding the MDF.

I had intended to lazer cut the circuit deatails on a seperate piece of acrylic and insert it to the ear piece, but filling in the edges would be a nightmare. I hollowed out the back of the pieces so a thicker piece od acrylic with the engraved details could be inserted and vat formed over.

The results was quite inpressive, if i do say so myself.

The cones were formed on the lathe and vat formed over.

I used a good coat of spray adhesive to fix the form to the MDF, stuck the cones in place, then used spacers to place and fixed the ear pieces with a bit of contact adhesive.

Finally, he was starting to look like Guy-Manuel.

Agent RayBans · Jun 3, 2011

You're helmet builds are very impressive. I am in awe of how clean and sharp your lines are!

If I were to make one suggestion, which I feel bad doing so since you seem to be so close to being done, its that I think the chin of both of your Guy-Man helmets could benefit from some tweaking.

Guy-Man's helmet, in all versions, has a pretty squared off chin. Its one of those things that you can really only see in certain photos. Here are some of the Human After All helmet that might help you.

And for good measure here is a picture of a Guy-Man formed visor, which I really think shows off the squared chin:

Sorenzo · Jun 4, 2011

Agent RayBans said:
You're helmet builds are very impressive. I am in awe of how clean and sharp your lines are!

If I were to make one suggestion, which I feel bad doing so since you seem to be so close to being done, its that I think the chin of both of your Guy-Man helmets could benefit from some tweaking.

Guy-Man's helmet, in all versions, has a pretty squared off chin. Its one of those things that you can really only see in certain photos. Here are some of the Human After All helmet that might help you.

Arrrggh, your so right! haha, i was going to cast Guy on monday, but i think i might pass on that. here is Guy at the minute

I've had him ready (or so i thought) for quite a while now, been working on the other too trying to catch up. I must admit i wasn't entirely happy with the lower half of the visor, but i was trying to compromise so i could use the one cast to make not only HAA lids, but also the earlier Homework/Discovery lids which seem rounder towards the bottom.

Looking at reference pics i don't know how i didn't spot this sooner :angry

Its as obvious as a slap in the face. I had it in my head that the Tron lid had a squared chin, the others were rounded.

Think i migh hold off casting til i can rectify this.

Thank you so much, those images are amzing by the way.

Agent RayBans · Jun 5, 2011

Now I feel bad!

The truth is Sorenzo you have a very nice helmet as is, with or without the squared chin. I think if you were to mold the helmet as it is now it would still look great.

Regardless of what you do I think the final product will look fantastic.

KaanE · Jun 5, 2011

How do I suscribe to all of your theads with one click?

Teese · Jun 5, 2011

^I completely agree with Ray. This is a sweet looking build, so no need to compromise it this late in the molding stage

Sorenzo · Jun 5, 2011

KaanE said:
How do I suscribe to all of your theads with one click?

Em? i don't know? i was going to do one thread, but thought it'd be too much seeing as i seem to be always working on them similtaneously.

just gonna have to keep checking back i guess, unless anybody can suggest something i haven't thought about?

KaanE · Jun 5, 2011

Sorenzo said:
Em? i don't know? i was going to do one thread, but thought it'd be too much seeing as i seem to be always working on them similtaneously.

just gonna have to keep checking back i guess, unless anybody can suggest something i haven't thought about?

Sorenzo, it was just a way to say that I love your threads so much that I need to suscribe to all of them!

Sorenzo · Jun 5, 2011

Agent RayBans said:
Now I feel bad!

The truth is Sorenzo you have a very nice helmet as is, with or without the squared chin. I think if you were to mold the helmet as it is now it would still look great.

Regardless of what you do I think the final product will look fantastic.

Don't feel bad, i still have 2 other lids that are just about ready for molding. I want to do it once and do it right!!
I've been rushing a little lately trying to get ready for an exhibit, was hoping to have a cast pulled, but i'm not going to waste a couple hundred quid on something that isn't as perfect as i can get it.
The molding can wait.

Sorenzo · Jun 5, 2011

Teese said:
^I completely agree with Ray. This is a sweet looking build, so no need to compromise it this late in the molding stage

Not going to compromise it, just going to make it better :lol

Sorenzo · Jun 5, 2011

KaanE said:
Sorenzo, it was just a way to say that I love your threads so much that I need to suscribe to all of them!

haha, i kinda got that, its a pain in the ass for me to keep track of them, so i thank you for making the effort. cheers :thumbsup

Sorenzo · Jun 14, 2011

ok, so where were we??

Sorry about the lack of updates, its been a busy week.

Sorenzo · Jun 14, 2011

Little bit of a back track here. I found an image which shows how i created the raised section of the lid on both this build and the Tron build. Strips of styrene were used to create the outline, which was then filled in with bondo. Left really clean lines, which you'll see later on.

Sorenzo · Jun 14, 2011

So, once I was happy with the raised edges ( lots of filling, sanding, priming and sanding again

) it was time to unleash the beast.

The styrene channels were carefully removed leaving a nice clean rim.

I also removed the masking tape which i had foolishly placed to protect the dome.

Bad idea!!

Even though i de-tacted the tape, it managed to rip up small piece of paint and even some filler. Nothing too bad, but a pain in the ass none the less.

Lesson learned!

Sorenzo · Jun 14, 2011

now it was a matter of the finer details. As per always, lots of spots needing filling or sanding, or both. it seems the more you do the more that become obvious that you've missed. You will notice that the lower section of the lid is as rough as ****. This part is going to be cut away, so i'm not going to waste much time getting it perfect.

There is a clear seam on the back of Guys lid on both sides linking the seam around the ears to the back panel which has the wired finish. I had intended to place a strip of styrene here which could then be removed, but instead opted to manually carve the seam out, which i'm glad i did. This method gave me far more control, especially when rounding the edges.

Marked it off with a pencil first.

Then placed styrene to act as not only a guide, but also protect the surrounding area.

Then after about 30 min careful filing with a narrow diamond file....

Sorenzo · Jun 14, 2011

symmetry is key with a build like this, so nexted i wanted to match all the curves on the angled elements on both sides. They were already formed, but alot more acutely then intended so that i could remove any excess.

Using a 2 pointed divider to match them all up then remove the excess.

Sorenzo · Jun 14, 2011

This is as far as i've got to the build thus far. haven't really made much progress with any of my builds the last week or so.

this is how the lid sits now...

I took this photo about the same time Agent Rayban pointed out some potential areas for improvement. I decided to postpone molding and casting and took out my magnifying glass and fine tooth comb. I'm only doing this job once and i want to get it right!

Daft Punk - Guy-Manuel de Homem Christo Build

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