So after reading the horror reviews on the collector's edition batarang and its general bashing in most people's opinions I decided to build one myself! Im trying to make it so that It can fold however Im not sure how to make it double up on itself so that It can fold fully...
Heres what I have so far! I made this using two layers cut out of laser ply using a laser cutter, I then beveled the edge by hand as I dont trust myself on the belt sander enough to do it all on there :P
As you can see I counter beveled the little cap/disk thing and the half of the batarang as well so that the bolt will sit inside it unseen! Ive only made one half as my plan is to mould it and cast two halves to make the whole prop, my plan is then to cast magnets into the batarang halves so that when you unfold the batarang it will snap into a certain position and hold there.










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