Winter Soldier Arm- worbla tutorial

kittybarnes

New Member
This is my first tutorial, but I figured I'd go ahead and make one since everyone keeps asking me how the Soviets made my arm.

This piece takes a while (at least the way I did it) because of all the individual pieces. It took about 70ish hours (roughly) from December to March. The completed arm will be custom to the maker's arm. I used worbla! I also was a nut job and made it as screen-accurate as possible.

First I casted my arm. [Be sure to cover your arm with something or you'll end up with a nice hairless arm.] Once the cast dried, I filled it with expanding/hardening insulation foam (GE Large Gap Insulation Foam). After the foam hardened, I had a hard cast of my arm to work with which let me make the details and toned muscles with air drying clay:

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Each piece/band of the arm above is its own piece of Worbla- the medium sized roll was more than enough. I traced each piece on computer paper and then used that as a template on the worbla, and then heat gunned each piece into place on the cast. Once it was on the arm and still malleable, I molded it with a boning tool:

arm.jpg

I strongly recommend a numbering system, especially for the forearm (above).

*As for the star on the bicep- I've seen it done a few ways. Spraypainted flat, inset, and illuminated. Mine is inset as its own piece.

With the pieces still on the arm, I sanded it, primed it, and then used Dupli-Color Chrome. I pulled each piece off of the cast and put the base sleeve over the cast. For the base sleeve I used a tight, black Underarmor shirt. I used E6000 and hot glue and articulated each piece onto the sleeve. This is the part that can get crazy, but you have to feel for the corresponding gaps under the sleeve:
unnamed.jpg

Detail some more if you want and voila:


bucky-balls-01.jpg
 
My gods this is beautiful - quite gorgeous! Simply stunning job and I'm sitting here having serious envy of and yearning for your WS arm right now. :D Also, that you did the fingers....bravo! *applause*
 
Looks good, I wondered how people were going to attack that arm. It may be a cool way to create a Colossus. Does Worbla flex at all, or is the space between the pieces enough? Do you lose a lot of mobility?
 
I'd sacrfiice some mobility for the look, myself - that's my own plan with it. ;) I mean, since I wouldn't necessarily be planning on, say, ripping out a steering wheel through the windshield, or using the arm for braking in a shower of sparks down the freeway....of course the unexpected *can* happen in life, LOL, but still. :)
 
This is super helpful thank you! It looks REALLY good. I got a medium sheet in the other day and have been mulling it over in my head trying to figure out the best way to make it work. I may try it this way. I was thinking of doing a metallic silver sleeve under it but the black looks pretty good too. I made a duct tape form of my arm for this project, was it pretty easy to pull off all the pieces off your form?
 
I'd sacrfiice some mobility for the look, myself - that's my own plan with it. ;) I mean, since I wouldn't necessarily be planning on, say, ripping out a steering wheel through the windshield, or using the arm for braking in a shower of sparks down the freeway....of course the unexpected *can* happen in life, LOL, but still. :)

Heh, I was asking because I've never touched worbla before. I'm not really sure of its properties.
 
Heh, I was asking because I've never touched worbla before. I'm not really sure of its properties.

Heh, truth - me neither, though I definitely want to, ever more so! :) I do have commissioned Loki armour made from it - solid, durable, but also flexible as you may need it to be, ironically, seems like. :D Definitely great stuff though!
 
Great job, very accurate. That is the way I am going also, just ordered worbla last week. I cast the basic arm in wonderflex, very light, it molds well. Now all I have to do is let my hair grow.
 
It is totally flexible- I made it so that I can actually fight in it. The flexibility of the worbla and the fabric of the sleeve both make it super easy to move and fight in- but at the same time, it's HOT.

Original molding material was plaster. Ironically, Boshuda, we were casting my torso for Colossus back in June of 2013. I had to put a pause to Colossus, Lady Loki, and classic Cable to do this.

I haven't had to rip any steering wheels out yet, but I did accidentally rip the laundry room door clean off the hinges while I was wearing the arm. #thankssoviets

The finger tips are worbla glued to the tips of fingerless workout gloves.

On a side note, I might get put in the chair for revealing Soviet secrets as to the secrets of my arm.
 
It is totally flexible- I made it so that I can actually fight in it. The flexibility of the worbla and the fabric of the sleeve both make it super easy to move and fight in- but at the same time, it's HOT.

LOL, well, maybe, but when it just looks so darn badass you've gotta make some small sacrifices for the sake of comfort, I suppose. ;) And, really, in cosplay if we're at all truly "comfortable", then maybe we know we're not doing it right. Heh! In all seriousness, though, knowing that you made it so you actually can fight with it, that's excellent, and I'd certainly be keen to see any more pics from the construction process and such, which you might have - if of course you don't mind sharing the gorgeous shiny-ness. :)

Original molding material was plaster. Ironically, Boshuda, we were casting my torso for Colossus back in June of 2013. I had to put a pause to Colossus, Lady Loki, and classic Cable to do this.

I haven't had to rip any steering wheels out yet, but I did accidentally rip the laundry room door clean off the hinges while I was wearing the arm. #thankssoviets

Good money to see that, I would have paid, you betcha. :) Hands up everyone else who's currently LOL'ing at the visuals!

The finger tips are worbla glued to the tips of fingerless workout gloves.

Thanks so much for the tip! I fgured it might be something like that, but even so, very good to know! :)

On a side note, I might get put in the chair for revealing Soviet secrets as to the secrets of my arm.

....just remember that you knew him.

OW. That just hurted the precious over here. ;) If anyone needs me, I'll be curled up in the corner, heartbleeding feels, LOL!....
 
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First off I love your tutorial, the arm looks amazing!! And I'm thinking of doing mine like this. For the original cast of your arm what did you use? I've tyres making replicas of my arm before out of tape, and I hade to cut it to get it off. I'm guessing you have to do the same with this. You mentioned that you should have a separation between the casting material and the arm, what do you suggest? Thank you so much fore this tutorial it's been so much help!!
 
First off I love your tutorial, the arm looks amazing!! And I'm thinking of doing mine like this. For the original cast of your arm what did you use? I've tyres making replicas of my arm before out of tape, and I hade to cut it to get it off. I'm guessing you have to do the same with this. You mentioned that you should have a separation between the casting material and the arm, what do you suggest? Thank you so much fore this tutorial it's been so much help!!

When I plaster-cast my arms for Loki vambraces, I used vaseline, as I recall....but with the duct tape dummy'ing, I actually wore a thin layer of something disposable under it - a painter's smock, as I recall, cut through that and the tape but it was an additional layer to help protect against nicks and such. Mostly succeeded. ;) Very curious myself to know what's most recommended here, though, for WS - plaster or duct tape? :)
 
Ok thank :) so I've never made a cast of myself before. Is there a certen brand that you would suggest? Or any tips?

For my plaster casting, I just used those bandages which you can get at an art store, say, which are already pre-covered in the plaster - so all's that's needed is to add water....and they worked perfectly well too, as I recall. :) Unless something else would be recommended, in this instance? In which case, my enquiring mind is, along with yours, equally eager to know. :D
 
For the life of me, I cannot remember or find what I had been using (which blows because I need it to redo my Cable arm)...and I've used it like 4 different times now. It came in a roll and all you do is get it wet and put it on whatever part of your body you're casting. When you go to cut it off, make the cut clean and recast over the cut to close it. The rolls I had had a really fine mesh in them- like it was flexible but there was a mesh~

This is what it looks like when it's dry. You can see the meshing. This is part of my Colossus torso cast
photo.JPG
 
For the life of me, I cannot remember or find what I had been using (which blows because I need it to redo my Cable arm)...and I've used it like 4 different times now. It came in a roll and all you do is get it wet and put it on whatever part of your body you're casting. When you go to cut it off, make the cut clean and recast over the cut to close it. The rolls I had had a really fine mesh in them- like it was flexible but there was a mesh~

This is what it looks like when it's dry. You can see the meshing. This is part of my Colossus torso cast
View attachment 318630

Yep, that's totally what I used! :D Excellent! Totally didn't occur to me to re-cast over the cut, but then, I have only done it the once thus far. *facepalmage* Many many thanks for the most excellent help!
 
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