Well after being inspired by vadermonkeys brilliant version, thought i'd have a go myself, i've been wanting to do something with the hamill lifecast i got, i'd been thinking a luke in carbonite, but this seems a better idea.
I cast the lifecast in silicone and using a technique Neil gorton wrote about in sci-fi fantasy magazine years ago, i did a clay press of it and added the eyes and back of the head etc.
heres the first rough pic
For the helmet i'm thinking of using a d.p deluxe fibreglass faceplate, and a dome which i believe is a rubies, i bought the mould last year for the dome, silicone with a fibreglass jacket, but the silicone has no keys on it and just flops around in the mother mould, i'm thinking it'll do for this
Heres what i'm going for