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  1. IMIM2's Avatar
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    Aug 13, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #51

    @Sniggle: glad to help out, good luck. You might want to use 6 LED per eyes, 3 at the top 3 at the bottom.

    @P4r4dox86: happy search. Just careful because there are so many types and choices.
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    Aug 15, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #52

    @sniggle:
    I apologize for my picture led strip 3.jpg was a little confusing. It looks like the wire is crossed, but actually the right strip was upside down (see the printing R3 is upside down). I wanted to show, no matter you place the strip, as long as you connect (+) to (+), it's correct.
    Here is the illustration again, (I aoplogize for not using proper symbol for switch).
    Hope it's clear enough.
    Attached Thumbnails Attached Thumbnails led-strip-4.jpg  
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    Aug 15, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #53

    Some handy tips IMIM2.

    Can I add a tip (well advice)?.

    Build in pairs.

    Don't build one leg and then move on to build an arm, you won't want to go back and build that second leg because you know what frustration is waiting for you.

    Glue one part on the left, then repeat on the right, this helps because you dont have to remember how you modded a part to get it to fit right. You'll be glad you did it this way, trust me.
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    Aug 15, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #54

    Finally....
    Rebo, please go ahead, post your tips here. The more the merrier.
    My personal experience (since I lack of P=patience and I got bored easily), I hate repetition. Doing it twice to me just burning my patience.
    However, build in pairs is the right way, agreed.

    The purpose of this thread is to gather/share/comments on tips that might helpful (or not!) on the build for others.
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    Aug 16, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #55

    Hey IMIM2, I figured I'd toss up a tip that I have developed for making your angle cuts right (or at least close!) the first time you cut them.

    I start by tracing all my pieces onto foam as per usual. But after that, I go thru piece by piece and examine the model on pepakura viewer and mark all the edges that need to be Angles with dots:


    Dots inside the shape for angles that will create "mountains" (the majority of the angle cuts)


    And dots outside the shape that will creat "valleys"


    Then when I cut the angles, I first cut along the line very lightly, maybe a couple mm deep, with my knife held at about a 45 deg angle. Then I go back and cut deeper. The first cut will help to guide your second deep cut and keep your knife on the line easier.

    Good luck everyone! Hope this helps!!
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    Aug 16, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #56

    Nice Helagak!

    I always trying to put the mark on cardboard templates but always forgot to transfer it to the foam, silly me .

    Really like the dots, I always use dots and X, but putting the dots outside, why I never thought about it

    "I first cut along the line very lightly, maybe a couple mm deep" > So now you go metric huh?

    This is what bothers me when using 10mm foam: I have to run the blade twice (regardless angle or straight cut). You pointed it out that. For me, running the blade twice will give a sloppy result. Even after I burn it, it still not giving me a nice "thickness wall". I would normally use scisscors to clean it, but 10mm is too thick for scissors.
    BTW, single cut drains my energy fast.
    Anyone have same difficulty?
  7. Helagak's Avatar
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    Aug 16, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #57

    I work in civil engineering in the states. So I actually work in feet and tenths of feet. (1.080' = 1' 1") inches as stupid. I figured most people here would understand "2mm" better than "1/16 of an inch" or "0.006 feet" =P
  8. mark0017's Avatar
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    Aug 18, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #58

    I'm currently at the hand stage of my build and was wondering on the prefered method for fixing them together?

    If i'm using an under glove is it best to glue the fingers to that or use the process of attaching them using fishing wire?

    Any tips on this would be most welcome

    thanks in advance
  9. mark0017's Avatar
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    Aug 18, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #59

    Rebo said: View Post
    Some handy tips IMIM2.

    Can I add a tip (well advice)?.

    Build in pairs.

    Don't build one leg and then move on to build an arm, you won't want to go back and build that second leg because you know what frustration is waiting for you.

    Glue one part on the left, then repeat on the right, this helps because you dont have to remember how you modded a part to get it to fit right. You'll be glad you did it this way, trust me.
    I discovered this tip too late....i made all the left side of my suit first and now i have to motivate myself to tackle the right side, knowing what a pain it will be

    Any future projects i undertake will indeed be built in pairs mainly for how i needed to mod each piece as Rebo stated
  10. Don't ask me. Use Google. STEALTH's Avatar
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    Aug 18, 2012 - Re: Tips from Newbie to Newbies #60

    IMIM2 said: View Post
    Oke, thank you for the feedback.
    Moving on:

    Tip #5: Auto eyes on-off
    Even though my faceplate is not motorized, but when I open my faceplate, the eyes went off, and vice versa.
    The trick is to add magnets and use it as a switch.

    First you need to scribe or sand one side of the magnet. Make sure the chrome plate is off. This will make better contact for the lead to fuse.
    The soldered side should be the same as the glues side. because you want to have flat and wide contact for each magnet side.

    Long story short, black wire connects from battery to magnet, magnet to the light, same for red wire.
    I put the battery pack at the back of the head by just stick a magnet to the helmet. Since the battery body is metal, it'll stick. However make sure the magnet is strong or big enough, other wise the battery will fall.

    The magnet should be placed at the edge of the faceplate and on the extension foam mentioned on tip#4.
    In that way, when the faceplate is closed, the magnets will make electrical connection and turn on the eyes.

    Need to do try different sizes of magnet to get best magnet force. Too much, the faceplate is hard to open. Too small, the connection is not good.
    This is a great way of doing it. That's how I had my Helmet lights rigged to the faceplate last year but with something different to conduct the power instead of magnets as you stated., the difficulty was finding the right magnet. Especially if you need to rig a motor system in there.

    Can't really go wrong the concept at all.

    Keep up the awesome tips man.
    Last edited by STEALTH; Aug 18, 2012 at 12:49 PM.
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    Aug 18, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #61

    mark0017 said: View Post
    I discovered this tip too late....i made all the left side of my suit first and now i have to motivate myself to tackle the right side, knowing what a pain it will be

    Any future projects i undertake will indeed be built in pairs mainly for how i needed to mod each piece as Rebo stated

    hey Im not alone ..wohoo!! i too have half an Ironman n no motivation lol Yup Rebo was right on lol
  12. IMIM2's Avatar
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    Aug 19, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #62

    Mark,
    Are refering on how to connect the fingers?
    Initially I glued an elastic band on the top side of fingers.
    Since I only had like 3mm wide, I used two strips.
    I collected all the bands, glue it to velcro strip, and the other side of velcro is glued to the inner top side of the upper palm.

    I was not quite happy with it, and decided to replace it with black cable ties on the lower side of the fingers. Some people use fishing lines or guitar string.

    Tip #19 Connecting the fingers (tip #17 from Rebo and tip#18 from Helagak)

    Then I saw plastic tube, normally used for AC water outlets (white ones, but I did found the silver ones). I used 1in dia. and cut it 1/3 of the circumference and planning to use it each cut at the top and at the bottom. The edge need to have rounded cut as it get quite sharp/pointy.
    On the top side, the strip might be cut into to and glued only at the middle knuckle (am I right using knuckle?), so when we do fist, the tube actually not stretched, but just simply "slide"

    Why cut in 1/3? flexibility.The whole tube is quite rigid for a finger to bend, but when cut into strips, there are very flexible. Also we have different diameter for fingers. With a black/red gloves, it'll be just fine. The tube itself can be painted in metallic red, but I like the silver color.

    The picture shows my WIP, as I easily get distracted with other projects. But since you asked, I thought I 'd share this. The black strips are the elastic band.

    Hope it helps.
    Attached Thumbnails Attached Thumbnails p8193724.jpg  
    Last edited by IMIM2; Aug 21, 2012 at 9:38 PM.
  13. IMIM2's Avatar
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    Aug 19, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #63

    Mark, Doc, and all others that still in the process of making the suit:

    Here is something that I made to boost your morale.
    Attached Thumbnails Attached Thumbnails motivation-poster.jpg  
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    Aug 19, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #64

    Master Stealth,
    You are my inspiration on why I started this thread. It's an honor to have you finally write something on this.

    Per your comment, actually, I used pressure switch (see picture) before, but since I do no fiberglass/plastidip/resin on the helmet, I need something strong to align the faceplate, so I use magnet, and thought to combine it and drop the switch.
    Since the magnet requires more force to separate, yeah, I agree if we use motorized hinges, don't go magnet. A Switch will do just fine.
    Attached Thumbnails Attached Thumbnails pressure-switch.jpg  
  15. Don't ask me. Use Google. STEALTH's Avatar
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    Aug 19, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #65

    double post oops
    Last edited by STEALTH; Aug 19, 2012 at 2:02 AM.
  16. Don't ask me. Use Google. STEALTH's Avatar
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    Aug 19, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #66

    Hey man,
    I actually stumbled onto your thread for the first time today. Such great tips, huge time savers.
    the kind of info I'd like to know if I was a newbie for sure.
    After the Eye light tutorial I filmed, I wanted to cover the mod for the faceplate on/off and I noticed you mentioned it here as well.
    It's a very nice set-up for sure and gets the job done. That's what I always prefer.
    Not overcomplicating things. Keeping it SIMPLE.

    I will link people to this thread in that video for sure.
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    Aug 19, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #67

    IMIM2, I hope you are ready for a flood of views and posts after Stealth links people to this thread.
  18. IMIM2's Avatar
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    Aug 19, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #68

    I'd like to use numbers on the tips so we can keep track and reference it afterward. So I did some edit on tip#19 (counting Rebos at #17 and Helagak's at #18)

    @Mark
    I made a quick (read:lazy) illustration about connecting the fingers, especially on how to glue it. I keep the top strips only glued to the finger tip, because it requires some "stretches". Since the strip do not stretch, I make it longer, and it stores inside the palm. The bottom strip, since it can accommodate "shrink", I glue it to all finger knuckles and to palm. This strip is actually the one to keep the fingers "in position". This even have to make it thinner, perhaps 1/4 of the circumference.
    Hope it give more better picture on the setup.

    @Stealth: Thank you for the link-ing.

    @BobbyS95: I serve the RPF community, help in anyway I can. The more questions to come, if I can help, the more material I get to share. Everybody can join in too of course.
    I'm still a newbie, my suit is far less than perfect, but it's nice to know that somebody find my thread helpful (and save money, time, and eventually save life..., to become a true superhero, one must save a lot of lifes )
    Attached Thumbnails Attached Thumbnails finger-2.jpg  
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    Aug 19, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #69

    IMIM2 said: View Post
    Mark,
    The tube itself can be painted in metallic red, but I like the silver color.

    Hope it helps.
    This tip, as with all the others is genius......i love the look that the plastic pipe gives to the fingers and i'll definitely be using this method.

    Thanks again for saving my ass IMIM2
  20. mark0017's Avatar
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    Aug 19, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #70

    IMIM2 said: View Post
    @Mark

    Hope it give more better picture on the setup.
    That picture explains it perfectly mate, thanks as always
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    Aug 19, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #71

    thanks for the tips i will use them in future projects
  22. mark0017's Avatar
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    Aug 19, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #72

    IMIM2 said: View Post
    Mark, Doc, and all others that still in the process of making the suit:

    Here is something that I made to boost your morale.
    WOW Well that's me re motivated for sure lol.....cool pic mate
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    Aug 19, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #73

    What a Great Thread ! Thanks for all your tips so far.
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    Aug 20, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #74

    @crying legacy: glad it's helpful
    @LeDragon: thanks to you too, more to come.
    @mark: should print it out and put in your work bench!

    Tip #20: Arc reactor (yeah, yeah, another one)
    I am not sure if this should be on this thread or a new one, but let me just put it here.

    You've seen my arc reactor on my suit. The picture shows what underneath the white plastic lid. Probably the most cheapo one can ever get . Well, I decided to upgrade it.

    Arc reactor should be 3-3.5in diameter (that's what I read). So I've been thinking what would be a perfect metal ring in about that diameter? The answer is actually within my real job: halogen downlight/spot fitting. And I saw a very unusual model that has segmented frame. It's not cheap, but that thing has been haunting me for days. My only regret was that I bought it one day before Stealth post his video on arc reactor . His is the metal cap of thermal mug, why wouldn't I think about that?

    So here I am, sharing not so cool arc reactor.

    First to assemble is glue stick. Thanks to familyman's idea, I make a translucent ring out of glue stick.

    I flipped the outer ring of the fitting, and cut the holder flaps. (I'm sorry I don't have any picture of it). On the inner segment, I use plastic sheets, sandblast/flakes film, and PWMF sticker.

    Other parts is created by using scrap foam: outer ring, inner ring, fins.
    The fins actually is used to extend the arc diameter to exactly 12cm (exact hole on my chest plate).

    Paint the whole thing in silver (wheathered) except the inner ring (it's immitation gold plated, so I don't have a heart to cover it with silver paint, and it turned out it gives nice reflection from LED strip)
    I used LED strip on the outer ring, and 6 DIP LEDs on the inner ring.

    The black strips is actually black duct tape. I misplaced my copper wire, so I need to buy again.

    My friend help me to make 12cm dia. clear acrylic lens, and he made it two (2mm and 3mm thick), awesome.

    So this is it, my arc reactor,it's not even close to the movie version (as so does my suit). BTW, without the fins, this can be worn under T-shirt, except it is quite heavy.
    (I apologize, I forgot where I downloaded the arc reactor picture that I used for guidance).

    It's not a good tip, but maybe it gives you more perspective on arc reactor. What do you guys think?
    Attached Thumbnails Attached Thumbnails p8163717.jpg   p8153711.jpg   p8193721.jpg  

    p8193718.jpg   p8203730.jpg  
    Last edited by IMIM2; Aug 21, 2012 at 9:39 PM.
  25. Helagak's Avatar
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    Aug 21, 2012 - Re: Tips from Newbie to Newbies (on foam build - for now) #75

    Nice arc IMIM2. It seems like everyone has there own way of making an arc reactor!
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