Re: SHAAK TI headpiece build
Whoa, long time, no post! This project just lingered and lingered and lingered, partial due to my friend Syagria's insanely infinite patience, but mostly due to my horrible laziness and crummy habit of putting my friend's projects behind other sillier ones (like parade floats, Halloween extravaganzas, etc.).
Anyway, here's how things turned out. The first set turned out useless because when I molded them, I let too much latex puddle up in the horn tips and even after 4 weeks left forgotten in my dry 100 degree attic, they still never dried 100% (the silicon mold doesn't allow for moisture to leave the latex except through the exposed side and that take s a million years to cure apparently!). When I pulled them, everything looked amazing except the horn tips which where horribly wonky and screwed up. I tried grafting new tips on and slow sanding the seam with a Dremmel, but they never looked acceptable, so I started over from scratch.
The second go round, I did thin layers and altered the angle of the mold each coat so the latex distribution was varied by coat. I also switched to a slightly different latex that was softer and more wiggly (the brand is XXX Latex, who have a great deal of 2 gallons for $66 and free shipping). I was worried that the softer latex would cause the horns to collapse or just not look right by being limp, but they actually came out great.
To allow the tentacles to sway and swing a bit and be much lighter, I made them out of sewn Jet Set fabric (a cheap alternative to spandex), glued them to the tentacle stumps and them coated them with a layer of brushed on latex so the skin texture was the same. They have a slight leathery skin but are still soft and flexible.
Here is the set the night before their debut at our annual Halloween parade. Now note, the horn tips are spread out pretty far when the are on the stand ... when they are on a head, it tweaks the headpiece into the correct shape. Basically, when they are on a head, the design pushes and pulls everything into the proper shape, much to my surprise and total relief!
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And here are the horns on Syagria in the parking lot as we wait to leave into the parade (she hadn't seen the horns outside of a test fitting 3 months earlier of the first set that ended up in the trash, so she never saw these until that morning):
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They need some tweaks and re-trimming of the forehead since the new set sat a bit further back on her brow, and the forehead of the piece wasn't painted but done with messy greasepaint in the lot in pretty cold weather and nowhere to sit, but overall I think they turned out pretty good. I'm excited to further work on them and get them really rocking.