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  1. MCL34N's Avatar
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    Feb 17, 2011 - MCL34N's Iron Man Mark IV- pic heavy- One Year Later Pic End of Page 12 #1

    I thought everyone might enjoy some pics! I'd say I'm about 45% done, shooting for completion by March 1st. The body armor is made almost entirely from Cardboard, Craft foam, and duct tape. It isnt Pepakura, I've just been winging it as I go. I sculpted the helmet from Klean Klay and cast with rotational casting resin. If I had the resources that's how I would make the entire suit, but I don't, so I didn't.

    Enjoy!















    The ab pieces are all taped together, and I apologize for the cell phone pics, I've needed a new camera for a while.
    Last edited by MCL34N; Apr 17, 2012 at 9:09 PM.
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    Feb 17, 2011 - Re: Iron Man Mark IV- Craft Foam and Cardboard Build #2

    looking good!

    can you show us how your led eyes r set up and how you put em?
  3. MCL34N's Avatar
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    Feb 17, 2011 - Re: Iron Man Mark IV- Craft Foam and Cardboard Build #3

    Butofcourse


    Here is a better picture of the way they're set up-



    This first time around I used 5 LEDs per eye, and they're all above eye sockets pointing down, then there's a 45 degree reflective surface where I want the illumination. It took a lot of trial and error, but it's bright and thin, which is key because my plan is to automate the faceplate.
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    Feb 17, 2011 - Re: Iron Man Mark IV- Craft Foam and Cardboard Build #4

    Looking pretty awesome McLean.

    I did those thighs. Great work!
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    Feb 17, 2011 - Re: Iron Man Mark IV- Craft Foam and Cardboard Build #5

    Wow thats card board? nice work !
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    Feb 17, 2011 - Re: Iron Man Mark IV- Craft Foam and Cardboard Build #6

    So... can you see through the reflective surface? O_o
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    Feb 17, 2011 - Re: Iron Man Mark IV- Craft Foam and Cardboard Build #7

    You're using pepakura as templates though right? That certainly looks like pep pieces on the floor in your first pic.

    Great work though. Love to see some higher res pics
  8. MCL34N's Avatar
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    Feb 17, 2011 - Re: Iron Man Mark IV- Craft Foam and Cardboard Build #8

    I thought about using tint and acrylic for the eyes so that there would be extra visibility, but I never tried it. Right now there's a slit under the lights, like most helmets.

    And no, no pepakura in this one. When I'm finished I'll make a YouTube vid showing how I did it but it's all just trial and error with cardboard and craft foam at this point.
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    Feb 17, 2011 - Re: Iron Man Mark IV- Craft Foam and Cardboard Build #9

    pretty damn cool!
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    Feb 17, 2011 - Re: Iron Man Mark IV- Craft Foam and Cardboard Build #10

    is it just painted cardboard and foam, or did you put a clay coat on?
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    Feb 17, 2011 - Re: Iron Man Mark IV- Craft Foam and Cardboard Build #11

    I made the structure of the pieces out of cardboard for the bigger pieces, then I use craft foam for the joints. Then I just cover both in duct tape to give it a streamlined look. The whole ab section above is made out of craft foam for mobility.
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    Feb 17, 2011 - Re: Iron Man Mark IV- Craft Foam and Cardboard Build #12

    I dont like the helmet so much, but DEFINATELY like the Armor. Great Job. Any more pics?
  13. MCL34N's Avatar
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    Feb 17, 2011 - Re: Iron Man Mark IV- Craft Foam and Cardboard Build #13

    What exactly do you not like about it? Always hungry for constructive criticism.

    I'll release more pictures as I make more progress. My plan so far is to construct it in the order you put it on, so right now I'm tackling the rest of the legs. After that I'll move above the torso.

    EDIT: had a question about editing. Figured it out though.
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    Feb 20, 2011 - Re: MCL34N's Iron Man Mark IV- Craft Foam and Cardboard Build #14

    Alright, I've gotten a majority of the work done on the base of the shoes and I thought I would share, including some pics of the process- Enjoy!

    Once again, I apologize for the cell phone pictures

    EDIT: Hopefully the pictures are visible now!















    Lots more to do!
    Last edited by MCL34N; Feb 20, 2011 at 12:17 PM.
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    Feb 20, 2011 - Re: MCL34N's Iron Man Mark IV- (UPDATED 2-20) #15

    Pics aren't showing.
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    Feb 20, 2011 - Re: MCL34N's Iron Man Mark IV- (UPDATED 2-20) #16

    thanks for the heads up!
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    Feb 20, 2011 - Re: MCL34N's Iron Man Mark IV- (UPDATED 2-20) #17

    Looks great! Love to see any other photos of the build you may have.
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    Feb 20, 2011 - Re: MCL34N's Iron Man Mark IV- (UPDATED 2-20) #18

    Thanks!

    As soon as I get everything torso down complete, I'll post some more pics. So far with my crappy cell phone camera you're looking at the cream of the crop.
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    Feb 20, 2011 - Re: MCL34N's Iron Man Mark IV- (UPDATED 2-20) #19

    Loving the boots.

    Looking to get my boots done after my helmet if I decide to do my own suit. You have actually inspired me a little to make mine haha

    How did you scale them? Thats my biggest worry since the boots I'm using for the base are freaking mahoosive :P
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    Feb 20, 2011 - Re: MCL34N's Iron Man Mark IV- (UPDATED 2-20) #20

    MykiiAmore said: View Post
    Loving the boots.

    Looking to get my boots done after my helmet if I decide to do my own suit. You have actually inspired me a little to make mine haha

    How did you scale them? Thats my biggest worry since the boots I'm using for the base are freaking mahoosive :P

    The shoes underneath are very important to the scale. I see a lot of people use big bulky boots as a base, but the suit has very thin ankles so the smaller the better. My base shoes are fairly small, and after making all of the pieces I would say that all together they bridge on being too big. I just went to a thrift store and picked up these slip on shoes for about $12.
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    Feb 20, 2011 - Re: MCL34N's Iron Man Mark IV- (UPDATED 2-20) #21

    Yeah, I need bigger boots since my feet are weird anyways, my ankles are a bit big.
    My boots have a 3 inch instep as well, so I'm going to be a good Ironman. :P

    Only difficulty I think I'm going to have is scaling it all. But yes, I like your boots :P
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    Feb 20, 2011 - Re: MCL34N's Iron Man Mark IV- (UPDATED 2-20) #22

    Hands down best cardboard suit ive ever seen!
    great progress!
    Make sure to put up lots of WIP pics of the chest!

    -Jacoby
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    Feb 21, 2011 - Re: MCL34N's Iron Man Mark IV- (UPDATED 2-20) #23

    looks great. cant wait to see how it turns out
  24. MCL34N's Avatar
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    Feb 22, 2011 - Re: MCL34N's Iron Man Mark IV- (UPDATED 2-20) #24

    Thank's for the kind words so far!

    Some added ankle detail-

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    Feb 22, 2011 - Re: MCL34N's Iron Man Mark IV- pic heavy (UPDATED 2-22) #25

    holy s*** ! this does really look good you have to make a tutorial on this.
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