1. 7sinzz's Avatar
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    Jun 3, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #976

    Hey guys, thanks to stealth and ROBO, I built, coated and spray painted an entire War Machine and 3 quarters of Iron Man in 2 weeks in a rush effort to get them ready for my birthday night out. Here's how they turned out:





    The time scale is something I'm very proud of considering how they turned out. Sadly they took a real beating on the night out and are in desperate need of repairs. Ill be re-coating them in PVA glue then plastic coating them using xrobots method (found here: xrobot plastic coating)... Then obviously a respray.

    I also have a full time job and an active social life. If I'd had more time I would have done the plastic coating and it probably would have only added half a week on to the overall time. Hope this inspires people to get cracking.

    A few things i learned during the last 2 years since i first became interested in this:
    I used interlocking floor mats on war machines chest, back, biseps and forearms, and it is an absolute nightmare to work with. Its way to thick and way to rigid. I used cheap ebay camping mats for most of iron man and it is WAAAYY to flimsy. Use good quality camping mats, around 6-10mm and you should be fine. Sainsburys camping mats are pretty much perfect for you UK people.

    The red I used is nightfire red from halfords in the UK. This is too dark for some people, but I really like it, gives him a more sinister presence. The gold was a mock up of some crappy gold the hlafords guy mixed up and i had to lighten it with the silver.

    Make sure you do at LEAST 3 coats of PVA glue, any less and you can guarantee the paint will crack.

    If the PVA glued piece warps, do not force it back into shape, the part will split and damage. My cod part is screwed due to this.

    Craft knives are a nice under certain circumstances, but i haven't found an application that cant be achieved using scissors. To obtain an angle using scissors, just place the scissors as you would normally around the foam to cut. Then pivot them round to the right and cut, the foam will bend round the scissors but achieve your 45 degree angle cut, and you can still follow the line.

    Keep your spare off cuts of foam. Stealths duct tape mannequin is great but mine died as it was to heavy packed with clothes. Recycle your off cuts of foam and jam them in the dummy. I would also like to add that my mate nearly ended up circumcised and minus one ball while making the dummy, although I found this absolutely hilarious, do be careful! A ball-less mate, is an unhappy mate.

    I found superglue much easier to work with than hot glue. I got sick of being burned every 2 seconds. Having tried many types of superglue, I find loctite is the ONLY option. Buy it in bulk from ebay and you get a good price. Approximately 10 x 7.5g tubes will be sufficient.

    I used iron man cod and ribs section on war machine, because the war machine parts were to time consuming. His abs were built by hand, thats why theyre **** lol. I will remake this part eventually with the correct pieces.

    The entire abs and ribs section are permanently attached to the COD on both armours (as seen in the war machine foam cod files if you have them).The right side of the abs is hot glued to the ribs part, and the left side is attached using velcro, the split goes from the top of the abs, right down through the crease of the cod. Pissing is not a problem at all. If you look you can see the split. A few extra pieces were added before the PVA glue part for vlecro attachments. Will provide pictures if desired.

    I added an extra tier to the top of the ribs and abs to ensure they do not slip out from under the chest. This looks much tidier and never leaves a gap when you lift your arms.

    Abs were created by adding an extra cm to the bottom of each big ab piece and just over lapped them onto the next part. Same with the neck piece.

    Rush arc section was a smaller triangle that slotted in and out of the chest section with a triangle piece of laminated paper glued to it (picture below), looked absolutely fine. The light was obtained using a head torch clipped into the hole you can see in the middle of the triangle gap. Batteries lasted well over 24 hours (forgot to turn it off as i was drunk).


    Notice mario in the mirror in the photo?

    Red shiny metalic leggins for Iron man (blush). Seriously guys: RED, I can't say this enough, so many of you wear black underneath and it breaks up the image really badly, looks messy! I would have also worn a metallic red top but didn't have time to buy one. For war machine wear metallic silver leggins and top. You ruin the entire look by thinking you can hide in the shadows of black.

    I know iron mans head is to big. This was my fourth attempt at the correct size and it was starting to p*ss me off so I settled with this.

    I'm exactly 6 foot tall, slim build, the only scaling I did was 95% on back and chest of iron man and also once the biseps were complete I cut a 2 inch strip up the back of them then glued it back together. Slimmed up the biseps to suit my proportions. Very happy I did this.

    I bought 500ml of each colour from halfords then used 500ml of thinner to thin each colour down to make a litre of each. Obviously had some gold and silver left over but the red was just right. I used the remainder of the red to apply extra coats.

    I highly suggest everyone ups the scale on war machine a few percent on upper body parts. He looks like an absolute weed. Way to thin. Legs are fine.

    I will probably add more tiers onto the iron man neck, I'm like a giraffe.

    Again, a huge thank you to Robo and stealth for your amazing efforts.
    Last edited by 7sinzz; Jun 4, 2012 at 6:18 AM.
  2. pinder91's Avatar
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    Jun 3, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #977

    That turned out really nice! I'm actually surprised how much you got done in so little time. The darker red on Iron Man looks great as well. Brighter colors just feel to comic bookish to me.
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    Jun 3, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #978

    WOW! 7sinzz, those look great.

    It really is incredible how far along the foam builds have come in terms of development and technique in such a short amount of time

    I'm really starting to consider a foam build...

    -Nick
  4. 7sinzz's Avatar
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    Jun 3, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #979

    Cheers guys. With the plastic coating option offered by xrobots in the link I find it very hard to understand why anybody would choose fibreglass over foam now. I saw a quote once saying an iron man suit can be seen as a shop right across the street from your house. Foam builders go straight out the front door to the shop,fibreglass guys go out the back door, round the whole world, to get to the same shop. Not sure who said that. But it's really stuck with me.

    The first quarter of my iron man build was done over a few weeks. Before my time limit came in. My speed averaged 3 hours per piece. Sealing both with pva Took A day (during our hot spell). Spraying was half a day each. And attaching the parts was just a few hours.
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    Jun 4, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #980

    This has inspired me to re-do my suit.

    Thanks a ton for making the pep files foam friendly! If it wasn't for this, I might not have been motivated to work on it again.

    Time to go shopping!
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    Jun 5, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #981

    hi! im 5'5 and the suit given here will not fit me for sure...can you give me templates? obviously, its for 5,7 onwards. i want to do this project. please email templates for me to reduce the size or email exact size at richard01_manuel@yahoo.com.ph

    i will appreciate your response. thanks...
    Last edited by richard01manuel; Jun 5, 2012 at 1:53 AM.
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    Jun 5, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #982

    hat stealth im new to the pepakura world and want to make a iron man suite for my kids.how do i find an download a full suite??i found a few but there not complete.some are missing hands and feet.do you have a full suite file?? and how do i find the arch reactors? are there files for the triangle builds and the other circle ones.any help would be great.ho? and are there any softwear i will need to buy or download?? i have pepakura 3..pery muchlease help????? thank you v
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    Jun 6, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #983

    Wow the suites here look awsome! I'm currently building mine and I've ran into a bit of a conumdrum. I rescaled the cod to fit but the problem is when I put it on its too tight to just slide past my thighs otherwise it fits perfectly. Is there a prefered way to mod the cod with velco without compromising its appearance and accuracy?
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    Jun 7, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #984

    I can't believe how easy this was. It only took me 6 hours to complete the raw building of the helmet versus the 15 plus it took just to make a paper helmet, not including fiberglass, bondo, resin sanding etc.

    I had to add a few little nubs here and there to get some of the layered pieces to stay put securely like the bridge of the "nose" and stuff.

    I have a few questions.

    Should I scale every piece individually, or should the stock files work out okay? I am 5' 11" and 200 lbs. I am relatively scrawny.

    Does the plastic coating method (seen here: http://www.therpf.com/f24/how-plasti...pieces-146539/) help smooth out the places where slits were made to create curvature, or will the plasti-dip take care of that?

    Are the pep files for pieces like the neck which have a lot of layered sections set up to give leeway for gluing, or should I make small braces as I go to keep them layered correctly while still maintaining the proper proportions?

    I will clarify if need be, but I am short on time at the moment.
    Attached Thumbnails Attached Thumbnails 2012-06-06_22-35-08_194.jpg   2012-06-07_03-44-35_509.jpg   2012-06-07_15-06-50_59.jpg  

    2012-06-07_15-07-48_879.jpg  
  10. Moth's Avatar
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    Jun 7, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #985

    @defektedtoy: That looks great!! I assume that's the Sharkman/j0we helmet?

    I made a mockup of that one using cardboard, and upon looking at yours, it makes a few mysteries clear to me now (such as, I was trying my HARDEST to get the bridge of the "nose" to meet up with the "eyebrow" portion, and it just wouldn't happen. Now I see it isn't supposed to! )

    Let me ask you... I notice that your ear sections are mounted to some sort of base, is that right? In the file itself, there is no such piece, so did you just improvise that part, or am I missing something?

    Again, really well done! Can't wait to see it painted!
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    Jun 7, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #986

    Thanks for the compliments!

    I did improvise a bit on the ears. Because of how exact the pep files are, (no tabs) it leaves little room for a place to glue. So instead of trying to make the circle parts fit somehow, I just cut a small square just larger than the opening and glued it on the inside of the helmet, then added the ear discs afterwards on top.

    The pep files leave out a bit of detail, but I think it's for good reason. Its best to make the parts with the pep open to see just how stuff should fit. You can do whatever on the interior because nobody will see it anyways, as long as the outside looks good! Haha
  12. luckydoll09's Avatar
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    Jun 7, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #987

    Wow ... They look awesome .. I want make it too
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    Jun 8, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #988

    looks good, the scale looks great if thats default.

    btw anyone else tired of the hot glue spider webs?? no just me
  14. The RPF Dinghy EyeofSauron's Avatar
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    Jun 8, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #989

    Jeepychan09 said: View Post
    looks good, the scale looks great if thats default.

    btw anyone else tired of the hot glue spider webs?? no just me
    once youre finished with the pic, go over it with a hair dryer. that should get rid of all the spiderwebs, but wont melt the bigger glue spots
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    Jun 8, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #990

    EyeofSauron said: View Post
    once youre finished with the pic, go over it with a hair dryer. that should get rid of all the spiderwebs, but wont melt the bigger glue spots
    thats a great tip, thanks
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    Jun 9, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #991

    Hi. Thank you very much for the templates. Where are the files for the rest of Mark IV body?
  17. j0wE's Avatar
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    Jun 9, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #992

    the mk4 and mk6 are the same, excet for the chest and paintjob. Just use the mk6 files that you're missing.
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    Jun 9, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #993

    Tnanks a lot. Does anyone know where I can find Mark V pep files?
  19. 7sinzz's Avatar
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    Jun 10, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #994

    The only Mk v (suitcase armour) I've seen is the one master Le built. It was built by hand. I don't think mk v pep files exist. Maybe someone could correct me.
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    Jun 11, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #995

    Demolition said: View Post
    here's the robo file i converted and used hope it helps



    foam hip pod.pdo - 4shared.com - online file sharing and storage - download

    and heres mine done

    Finally! i was looking for this all morning i forgot to eat breakfast! thank you so much!
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    Jun 11, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #996

    Here's my build, i used stealth and Robo3687 Foam template, hope you guys like it... awd
  22. tk1055's Avatar
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    Jun 12, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #997

    FettsSobriquet did a set of MKV templates a while ago, however the link has been dead for some time. I have contacted him asking for permission to rehost the files to make them available again, however I have not had any response.
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    Jun 12, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #998

    a question about scaling.

    how do you measure the chest, back and abs?
    and if you scale one of those parts should i make it the same for the others?

    I recently finished mine and it came out too big. I'm 5'5" 110lbs and i set the scale at 25
  24. IronWarrior777's Avatar
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    Jun 12, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #999

    Does anyone have a good template for foam version of the hand plate?
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    Jun 12, 2012 - Re: Robo3687 - IRON MAN Mark 4/6 Pepakura FOAM Templates -Easy to Build "Green" Versi #1000

    I would recommend taking a look at the hands that j0wE developed. I personally haven't had the opportunity to build them yet, but they definitely look easier to build than the Pep files.

    http://www.therpf.com/f24/iron-man-w...-files-150409/

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