1. Join Date
    Aug 2012
    Location
    sydney, Australia
    Message Count
    97
    Aug 3, 2012 - foam issues please help #1

    im currently working on my IM costume out of 6mm eva foam, im struggling to use if for the fact that its always flexing and wont shape it the way i want it to shape, especially if i cut 45degree angles to angle it. what should i do? should i change the thickness to a thicker or thinner piece or should i change to a different brand?

    please help
  2. Join Date
    Oct 2011
    Message Count
    173
    Aug 3, 2012 - Re: foam issues please help #2

    I'm not sure I understand what you are saying, but are you using a heat gun?
  3. Join Date
    Aug 2012
    Location
    sydney, Australia
    Message Count
    97
    Aug 3, 2012 - Re: foam issues please help #3

    im not using it at the moment, what im trying to say is that the foam its not shaping the way i want it too, maybe because its too thick or maybe its the diamond plated on one side. im not sure but everything im trying isnt working, using paper was alot easier than this
  4. msleeper's Avatar
    Join Date
    Jan 2012
    Location
    Atlanta, Jawjuh
    Message Count
    996
    Aug 3, 2012 - Re: foam issues please help #4

    What part are you working on currently? If it's not bending or flexing enough then definitely hit it with the heat gun and then form it around something. Your leg, a chair, a door frame, whatever is the right size and shape.
  5. Join Date
    Aug 2012
    Location
    sydney, Australia
    Message Count
    97
    Aug 3, 2012 - Re: foam issues please help #5

    yea ill give it a try again, another issue is that i cant get the defined sharp edges, maybe its a common thing but its always rounded... btw sorry if im not making any sense here ive been up all night working on the suit
  6. msleeper's Avatar
    Join Date
    Jan 2012
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    Atlanta, Jawjuh
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    996
    Aug 3, 2012 - Re: foam issues please help #6

    What kind of a blade are you using?
  7. Join Date
    Jan 2011
    Location
    Alabama
    Message Count
    107
    Aug 3, 2012 - Re: foam issues please help #7

    change blades frequently when using EVA foam. It will give you the crisp cut you're looking for. Otherwise, using a dull blade is doing nothing but ripping the foam.

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